Toyota Tundra. Manual — part 1806

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Part No.:

ITEM REFERENCE

Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf)

2

REMOVE ENGINE STAND

a

Attach an engine sling device and hang the engine with a chain block

b

Lift the engine, and remove it from the engine stand

c

Place the engine onto a working bench

3

INSTALL DRIVE PLATE AND RING GEAR

a

Using SST, hold the crankshaft

SST 09213-54015 (91651-60855), 09330-00021

b

Temporarily install the front spacer, drive plate and rear spacer with the 8 bolts

Fig. 204: Holding Crankshaft Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Tighten the 8 bolts uniformly in several steps in the order shown below

Torque: 83 N*m (46 kgf*cm, 61 ft.*lbf)

Item

Part No.

No 1 engine hanger 12281-31060
No 2 engine hanger 12282-31040

Bolt

90119-08A87

NOTE:

Do not start the engine for at least 1 hour after installing.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra

Fig. 205: Identifying Bolt Tightening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4

INSTALL ENGINE ASSEMBLY

a

Attach the engine sling device and hang the engine with the chain block

b

Slowly lower the engine into the engine compartment

Fig. 206: Hanging Engine With Chain Block
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Install the front engine mounting insulator LH

Torque: for bolt

79 N*m (806 kgf*cm, 58 ft.*lbf)

for nut

72 N*m (734 kgf*cm, 53 ft.*lbf)

d

Install the front engine mounting insulator RH

Torque: for bolt

79 N*m (806 kgf*cm, 58 ft.*lbf)

for nut

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra

72 N*m (734 kgf*cm, 53 ft.*lbf)

Fig. 207: Locating Front Engine Mounting Insulator Nuts And Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e

Remove the 2 engine hangers and 4 bolts

5

INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (See INSTALLATION )

6

CONNECT NO. 1 WATER BY-PASS PIPE (See INSTALLATION )

7

CONNECT WIRE HARNESS AND CONNECTOR (See INSTALLATION )

8

INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR (See INSTALLATION )

9

INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY (See INSTALLATION )

10

INSTALL FLYWHEEL HOUSING UNDER COVER

a

Install the flywheel housing under cover

Fig. 208: Identifying Flywheel Housing Under Cover

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

11

INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT (See
INSTALLATION )

12

INSTALL STARTER ASSEMBLY

a

Install the starter (for 1 6 kW Type) (see INSTALLATION )

b

Install the starter (for 2 0 kW Type) (see INSTALLATION )

13

INSTALL FRONT FENDER APRON SEAL RH

14

INSTALL FRONT FENDER APRON SEAL LH

15

INSTALL BATTERY

16

CONNECT NO. 1 AND NO. 2 FUEL PIPE

a

Check that there is no damage or contamination in the connected part of pipe

b

Align the axis of the connector with the axis of the pipe Push the pipe into the connector until the
connector makes a "click" sound If the connection is tight, apply a small amount of fresh engine oil
on the tip of the pipe

Fig. 209: Pushing Pipe Into Connector Until Connector Makes Click Sound
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

After having finished the connection, try to pull apart the pipe and the connector and confirm that
they are securely connected

Fig. 210: Pulling Apart Pipe And Connector
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d

Install the fuel pipe clamp to the connector

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra