Toyota Tundra. Manual — part 2095

Fig. 96: Identifying Filler Pipe Hose To Fuel Tank
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3

INSTALL NO. 1 FUEL TANK HEAT INSULATOR

a

Install the heat insulator with the 4 clips and nut

Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)

Fig. 97: Identifying Heat Insulator With Clips And Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4

INSTALL FUEL TANK INLET PIPE SUB-ASSEMBLY

a

Install the inlet pipe with the 2 nuts

Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)

2009 Toyota Tundra

2009 ENGINE Fuel (1GR-FE) - Tundra

Fig. 98: Identifying Inlet Pipe With Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5

INSTALL FUEL TANK ASSEMBLY

a

Set the fuel tank on a mission jack and raise the fuel tank

b

Connect the harness clamp and fuel pump connector to the fuel tank

c

Raise the mission jack

d

Install the 2 fuel tank bands with the 2 pins and 2 clips

Fig. 99: Identifying Fuel Tank Bands Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e

Connect the 2 fuel tank bands with the 2 bolts

Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf)

Fig. 100: Identifying Fuel Tank Bands With Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

6

CONNECT NO. 1 CANISTER OUTLET HOSE

a

Connect the canister outlet hose to the inlet pipe

b

Attach the hose to the No 1 breather tube clamp

NOTE:

Be careful not to cut the wirings.

2009 Toyota Tundra

2009 ENGINE Fuel (1GR-FE) - Tundra

7

CONNECT FUEL TANK TO FILLER PIPE HOSE

a

Connect the fuel tank to filler pipe hose to the inlet pipe

b

Connect the fuel tank breather tube to the inlet pipe

HINT:

Push the parts together firmly until a "click" sound is heard

c

Attach the lock claws to the connector by pushing down on the cover, as shown in the illustration

Fig. 101: Attaching Lock Claws To Connector By Pushing Down On Cover
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d

Attach the filler pipe hose and breather tube to the No 1 breather tube clamp

8

CONNECT WIRE HARNESS

a

Attach the harness clamp to the fuel tank

NOTE:



Before installing the tube connectors to the pipes, check if there
is any damage or foreign matter in the connectors.



After the connection, check if the connectors and pipes are
securely connected by trying to pull them apart.

2009 Toyota Tundra

2009 ENGINE Fuel (1GR-FE) - Tundra

Fig. 102: Identifying Harness Clamp From Fuel Tank
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

9

CONNECT VENT LINE HOSE

a

Connect the vent line hose and install the retainer

Fig. 103: Identifying Vent Line Hose And Retainer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

10

CONNECT FUEL TANK RETURN TUBE

a

Attach the lock claws to the connector by pushing down on the cover and connect the fuel tank
return tube

HINT:

Push the parts together firmly until a "click" sound is heard

NOTE:



Check for damage or foreign objects on the connected part.



After connecting, check that the vent hose and the valve are
securely connected by pulling on them.

NOTE:



Before installing the tube connectors to the pipes, check if there
is any damage or foreign matter in the connectors.



After the connection, check if the connectors and pipes are
securely connected by trying to pull them apart.

2009 Toyota Tundra

2009 ENGINE Fuel (1GR-FE) - Tundra