Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 412
PR–8
PROPELLER SHAFT – REAR PROPELLER SHAFT ASSEMBLY
PR
FRONT PROPELLER SHAFT JOINT
SPIDER BEARING SNAP RING
UNIVERSAL JOINT
SPIDER BEARING
UNIVERSAL JOINT
SPIDER
UNIVERSAL JOINT
FLANGE YOKE
N*m (kgf*cm, ft*lbf) : Specified torque
Non-reusable part
MP grease
x4
x4
UNIVERSAL
JOINT
SPIDER
UNIVERSAL JOINT
FLANGE YOKE
x4
x4
x4
x4
88 (899, 65)
FRONT PROPELLER SHAFT JOINT
SPIDER BEARING SNAP RING
UNIVERSAL JOINT
SPIDER BEARING
x4
x4 x4
88 (899, 65)
for 4WD:
REAR PROPELLER
SHAFT ASSEMBLY
WASHER
WASHER
C133047E01
PROPELLER SHAFT – REAR PROPELLER SHAFT ASSEMBLY
PR–9
PR
REMOVAL
1.
REMOVE REAR PROPELLER SHAFT ASSEMBLY (for
2WD)
(a) Place matchmarks on the propeller shaft flange and
differential flange.
(b) Remove the 4 nuts, 4 bolts and 4 washers.
(c) Remove the propeller shaft assembly.
(d) Insert SST into the extension housing to prevent oil
leakage.
SST
09325-40010
2.
REMOVE REAR PROPELLER SHAFT ASSEMBLY (for
4WD)
(a) Place matchmarks on the propeller shaft flange and
transfer flange.
(b) Remove the 4 nuts and 4 washers.
(c) Place matchmarks on the propeller shaft flange and
differential flange.
(d) Remove the 4 nuts, 4 bolts, 4 washers and the
propeller shaft assembly.
Matchmarks
C098700E02
SST
C098710E01
Matchmarks
C098699E02
Matchmarks
C098700E02
PR–10
PROPELLER SHAFT – REAR PROPELLER SHAFT ASSEMBLY
PR
DISASSEMBLY
1.
INSPECT REAR PROPELLER SHAFT ASSEMBLY
(a) Check that the propeller shaft is not damaged or
deformed.
If necessary, replace the propeller shaft.
(b) Using a dial indicator, check the propeller shaft
runout.
Maximum runout:
0.3 mm (0.012 in.)
If the shaft runout is greater than the maximum,
replace the propeller shaft.
2.
INSPECT UNIVERSAL JOINT SPIDER BEARING
(a) Check that the joints move smoothly.
(b) Check the spider bearings for wear and damage.
(c) Check the spider bearing axial play by turning the
yoke while holding the shaft tightly.
Maximum bearing axial play:
0 mm (0 in.)
If necessary, replace the spider bearing.
3.
REMOVE REAR PROPELLER SHAFT UNIVERSAL
JOINT SPIDER KIT
(a) Place matchmarks on the flange yoke and sleeve
yoke.
(b) Using a brass bar and a hammer, slightly tap in the
spider bearing outer races.
(c) Using 2 screwdrivers, remove the 4 snap rings from
the grooves.
(d) Using SST, push out the spider bearing from the
propeller shaft.
SST
09332-25010
HINT:
Sufficiently raise the part indicated by (A) so that it
does not come into contact with the spider bearing.
C029928
Matchmarks
F015023E05
C061264
SST
(A)
F015025E05
PROPELLER SHAFT – REAR PROPELLER SHAFT ASSEMBLY
PR–11
PR
(e) Clamp the spider bearing outer race in a vise and
tap off the propeller shaft with a hammer.
NOTICE:
Do not tap the shaft.
HINT:
Remove the spider bearings on the opposite side in
the same procedure.
(f)
Install the 2 removed spider bearing outer races
onto the spider.
(g) Using SST, push out the bearing from the yoke.
SST
09332-25010
HINT:
Sufficiently raise the part indicated by (A) so that it
does not come into contact with the bearing.
(h) Clamp the outer bearing race in a vise and tap off
the flange yoke with a hammer.
(i)
Remove the spider.
REASSEMBLY
1.
INSTALL REAR PROPELLER SHAFT UNIVERSAL
JOINT SPIDER KIT
(a) Apply MP grease to a new spider and spider
bearings.
(b) Fit the spider into the flange yoke.
(c) Using SST, install the spider bearings onto the
spider.
SST
09332-25010
(d) Using SST, adjust both bearings so that the snap
ring grooves are at maximum and equal in width.
SST
09332-25010
Hammering
Point
F044192E01
SST
(A)
F015030E04
Hammering Point
F044193E03
Z004248
SST
C063061E02
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