Ford Galaxy / Ford S-MAX. Manual — part 345

(303-03D Engine Cooling - 1.8L Duratorq-TDCi
(74kW/100PS) - Lynx/1.8L Duratorq-TDCi
(92kW/125PS) - Lynx, General Procedures).

Engine Cooling - 1.8L Duratorq-TDCi
(74kW/100PS) - Lynx/1.8L Duratorq-
TDCi (92kW/125PS) - Lynx - Radiator

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

General Equipment

Removal

NOTE: Removal steps in this procedure may contain installation details.

Cable ties

1. Drain the cooling system.

Refer to:

Cooling System Draining, Filling and

Bleeding

(303-03A Engine Cooling - 2.0L

Duratec-HE (107kW/145PS) - MI4/2.0L Duratec-
HE Flex Fuel (107kW/145PS) - MI4/2.3L Duratec-
HE (118kW/160PS) - MI4, General Procedures).

2. Remove the cooling fan motor and shroud.

Refer to:

Cooling Fan Motor and Shroud

(303-

03A Engine Cooling - 2.0L Duratec-HE
(107kW/145PS) - MI4/2.0L Duratec-HE Flex Fuel
(107kW/145PS) - MI4/2.3L Duratec-HE
(118kW/160PS) - MI4, Removal and
Installation).

3. Remove the charge air cooler (if equipped).

Refer to:

Charge Air Cooler

(303-12E Intake Air

Distribution and Filtering - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi
(118kW/160PS) - DW, Emission Requirements:
Stage IV/Stage V, Removal and Installation).
Refer to:

Charge Air Cooler

(303-12E Intake Air

Distribution and Filtering - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi
(118kW/160PS) - DW, Emission Requirements:
Stage IV/Stage V, Removal and Installation).

4. Secure the air conditioning (A/C) condenser to

the front panel.

General Equipment:

Cable ties

5.

Installation

6.

7.

NOTE: This step requires the aid of another
technician.
NOTE: Radiator insulators are to be reused
unless damaged.

Remove the cable ties.

1.

NOTE: Make sure that no components catch
when installing the radiator.

To install, reverse the removal procedure.

Engine Cooling - 1.8L Duratorq-TDCi
(74kW/100PS) - Lynx/1.8L Duratorq-TDCi
(92kW/125PS) - Lynx - Cooling Fan Motor
and Shroud

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

General Equipment

Removal

NOTE: Removal steps in this procedure may contain installation details.

Cable ties

1. On both sides.

2. Loosely secure the radiator and condenser

assembly to the front panel so that it can be
lowered by approximately 70 mm (on both sides).

General Equipment:

Cable ties

3.

4.

5. Refer to:

Lifting

(100-02 Jacking and Lifting,

Description and Operation).

6.