Ford Galaxy / Ford S-MAX. Manual — part 344

Installation

1. To install, reverse the removal procedure.

Engine Cooling - 1.8L Duratorq-TDCi
(74kW/100PS) - Lynx/1.8L Duratorq-TDCi
(92kW/125PS) - Lynx - Coolant Pump

S-MAX/Galaxy 2006.5 (02/2006

Print

Removal and Installation

Special Tool(s)

General Equipment

Removal

NOTE: Removal steps in this procedure may contain installation details.

303-290-01
Adapter for 303-290A

303-290-02
Adapter for 303-290A

303-290-03A
Adapter for 303-290A

303-290A
Support Bar, Engine

Laminated card

1.

2.

1. Torque:

22 Nm

3. Detach

the A
pillar
exterior
trim
panel
lower
clips.

3.

2. Torque:

10 Nm

4. Assemble and install the special tools.

Special Tool(s):

303-290A

,

303-290-01

,

303-290-02

303-290-03A

5. Torque: 80 Nm

6. Loosen the coolant pump pulley bolts.

Torque:

23 Nm

7. Drain the cooling system.

Installation

Refer to:

Cooling System Draining, Filling and Bleeding

(303-03D Engine Cooling - 1.8L Duratorq-TDCi
(74kW/100PS) - Lynx/1.8L Duratorq-TDCi
(92kW/125PS) - Lynx, General Procedures).

8. Remove the accessory drive belt.

Refer to:

Accessory Drive Belt

(303-05D Accessory

Drive - 1.8L Duratorq-TDCi (74kW/100PS) - Lynx/1.8L
Duratorq-TDCi (92kW/125PS) - Lynx, Removal and
Installation).

9. Lower the vehicle.

10. Torque:

Engine front mount bracket bolts 28 Nm
Timing belt cover bolts 7 Nm

11. Fabricate a timing belt shield.

General Equipment:

Laminated card

12. Protect the timing belt.

General Equipment:

Laminated card

Torque:

10 Nm

13.

1. Torque: 23 Nm
2. Torque: 10 Nm

1. To install, reverse the removal procedure.

2. Bleed the cooling system.

Refer to:

Cooling System Draining, Filling and Bleeding