Ford Galaxy / Ford S-MAX. Manual — part 542

Manual Transmission/Transaxle - Vehicles
With: 6-Speed Manual Transaxle - MMT6 -
Differential

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Disassembly and Assembly of Subassemblies

Special Tool(s)

General Equipment

Disassembly

CAUTION: Make sure vice jaw protectors are used.

205-071-01
Adapter for 205-071 (Thrust Pad)

205-081
Installer, Differential Bearing

205-295
Remover, Bearing (Main Tool)

308-197
Collet for 205-295

Hydraulic press

1. Clamp the differential in the vice.

2. Special Tool(s):

205-071-01

,

205-295

,

308-197

3. Special Tool(s):

205-071-01

,

205-295

,

308-197

4. Remove the following items:

1. Loosen: Four turn(s)

Assembly

CAUTION: Make sure vice jaw protectors are used.

2.
3. Save three bolts for reassembly the ring

gear.

5.

6. Clamp the differential in the vice.

7. Install the three bolts saved during disassembly.

Torque:

82 Nm

8.

9.

CAUTION: Make sure that new bolts are

installed.

Torque:

82 Nm

10.

NOTE: Make sure a new component is
installed.

Do not oil the taper roller bearing.

Special Tool(s):

205-081

General Equipment:

Hydraulic press

11.

NOTE: Make sure a new component is
installed.

Do not oil the taper roller bearing.

Special Tool(s):

205-081

General Equipment:

Hydraulic press

Manual Transmission/Transaxle - Vehicles
With: 6-Speed Manual Transaxle - MMT6 -
Transmission

S-MAX/Galaxy 2006.5 (02/2006

Assembly

Special Tool(s)

205-044-01
Adapter for 205-044

205-070
Holding Fixture, Dial Indicator Gauge

205-081
Installer, Differential Bearing

205-115
Installer, Drive Pinion Seal

205-176
Remover, Differential Bearing Cone

205-217
Installer, Rear Wheel Hub Bearing Cone/Seal

205-296
Installer, Wheel Hub Bearing Cone/Seal

206-003
Holding Fixture, Dial Indicator Gauge (Disc Brake)

303-435
Mounting Stand

303-435-04
Mounting Bracket for 303-435

303-435-12A
Mounting Plate for 303-435-04

307-300-02
Depth Gauge, Shim Selection