Ford Galaxy / Ford S-MAX. Manual — part 540

Manual Transmission/Transaxle - Vehicles
With: 6-Speed Manual Transaxle - MMT6 -
5th-6th and Reverse Gear Output Shaft

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Disassembly and Assembly of Subassemblies

Special Tool(s)

Materials

General Equipment

Disassembly

CAUTION: Use protective covers.

All vehicles

204-050
Installer, Front Wheel Hub Bearing Cup/Seal

205-071-01
Adapter for 205-071 (Thrust Pad)

205-295
Remover, Bearing (Main Tool)

308-046
Installer, Transmission Extension Housing Bushing/Seal

308-196
Collet for 205-295

308-197
Collet for 205-295

308-604
Installer, Output Drive Flange Seal

Name

Specification

Transmission Oil 75W FE WSS-M2C200-D2 / 7U7J-M2C200-BA

Hot air gun

1. Clamp the output shaft in a vise.

2. Special Tool(s):

205-071-01

,

205-295

,

308-197

3.

NOTE: Left-hand thread

Heat the transmission-side taper roller bearing
retaining bolt to approx. 90 °C using a hot air
gun and discard.

General Equipment:

Hot air gun

4.

NOTE: Use a suitable washer as a thrust
element.

Special Tool(s):

205-295

,

308-196

5. Discard the snap ring.

6.

NOTE: Make a note of/mark the installed
positions of the components before removal.

1. Sliding collar
2. Blocker bar
3. Synchronizer hub

7. Discard the snap ring.

8.

9.

NOTE: Make a note of/mark the installed
positions of the components before removal.

1. Sliding collar
2. Blocker bar
3. Synchronizer hub
4. Snap ring