Ford Galaxy / Ford S-MAX. Manual — part 541

Vehicles built up to 10/2005 inclusive

Vehicles built from 11/2005

Assembly

All vehicles

CAUTION: Use protective covers.

All vehicles

10. This step is only necessary if the oil ring is

damaged.

11. Ensure that no oil ring is installed.

12. Clamp the output shaft in a vise.

13. Coat all running surfaces with clean transmission

fluid before assembly.

Material:

Transmission Oil 75W FE (WSS-

M2C200-D2 / 7U7J-M2C200-BA)

14.

15.

NOTE: Make sure that the installation marks
are aligned.

1. Synchronizer hub
2. Blocker bar
3. Sliding collar
4. Snap ring

16. Special Tool(s):

308-604

17.

Fit a new snap ring.
The collar on the retaining ring must face
upward.

18.

NOTE: Make sure that the installation marks
are aligned.

1. Synchronizer hub
2. Blocker bar
3. Sliding collar

19. Special Tool(s):

308-604

20. Fit a new snap ring.

21.

NOTE: Do not oil taper roller bearings.

Install a new transmission-side taper roller
bearing on the output shaft.

Special Tool(s):

308-046

22.

CAUTION: Make sure that a new bolt is

installed.
NOTE: Make sure that the component is
clean and free of foreign material.
NOTE: Left-hand thread.

Torque:

100 Nm

23.

NOTE: Do not oil taper roller bearings.

Install a new clutch-side taper roller bearing on
the output shaft.

Special Tool(s):

204-050