Ford Galaxy / Ford S-MAX. Manual — part 265

17.

1. Torque: 7 Nm
2.

NOTE: Make sure that a new
component is installed.

Torque:

70 Nm
60°

Stage 1:
Stage 2:

18. Remove the special tools.

Special Tool(s):

303-1059

,

303-393

,

303-393-01

19. Torque:

40 Nm

20.

1. Torque: 6 Nm
2. Torque: 12 Nm

21. Install the accessory drive belt.

Refer to:

Accessory Drive Belt

(303-05A

Accessory Drive - 2.0L Duratec-HE
(107kW/145PS) - MI4/2.0L Duratec-HE Flex Fuel
(107kW/145PS) - MI4/2.3L Duratec-HE
(118kW/160PS) - MI4, Removal and
Installation).

22. Connect the battery.

Refer to:

Battery Disconnect and Connect

(414-

01 Battery, Mounting and Cables, General
Procedures).

Engine - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV - Exhaust
Manifold

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

Installation

1. Disconnect the battery.

Refer to:

Battery Disconnect and Connect

(414-

01 Battery, Mounting and Cables, General
Procedures).

2. Remove the following items:

1. Exhaust gas recirculation (EGR) cooler.

Refer to:

Exhaust Gas Recirculation (EGR)

Cooler

(303-08D Engine Emission Control -

2.0L Duratorq-TDCi (85kW/115PS) -
DW/2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi (103kW/140PS) -
DW, Emission Requirements: Stage IV,
Removal and Installation).

2. Turbocharger

Refer to:

Turbocharger

(303-04J Fuel

Charging and Controls - Turbocharger -
2.0L Duratorq-TDCi (85kW/115PS) -
DW/2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi (103kW/140PS) -
DW, Emission Requirements: Stage IV,
Removal and Installation).

3.

NOTE: Install new nuts and a new gasket.

Torque:

30 Nm

1. To install, reverse the removal procedure.

Engine - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV - Cylinder Head

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

1. Remove the catalytic converter.

Refer to:

Catalytic Converter

(309-00E Exhaust

System - 2.0L Duratorq-TDCi (85kW/115PS) -
DW/2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi (103kW/140PS) - DW,
Emission Requirements: Stage IV, Removal and
Installation).

2.

3. Torque:

1 5 Nm
2 10 Nm

4. Torque: 5 Nm