Ford Galaxy / Ford S-MAX. Manual — part 235

8.

9.

10.

11.

12.

CAUTION: Gearshift cables must not be kinked or bent.

13.

CAUTION: If the fluid is spilled on the paintwork, the affected area must be immediately washed down with

cold water.

14.

15.

16. Remove both front wheels.

Refer to:

Wheel and Tire

(204-04 Wheels and Tires, Removal and Installation).

17. Remove the right-hand halfshaft.

Refer to:

Front Halfshaft RH

(205-04 Front Drive Halfshafts, Removal and Installation).

18. Remove the left-hand halfshaft.

Refer to:

Front Halfshaft LH

(205-04 Front Drive Halfshafts, Removal and Installation).

19. Remove the front subframe.

Refer to:

Front Subframe

(502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).

20.

CAUTION: Twisting the exhaust flexible pipe more than 2 degrees may cause damage resulting in failure.

21. Remove the accessory drive belt.

Refer to:

Accessory Drive Belt

(303-05D Accessory Drive

TDCi (92kW/125PS) - Lynx, Removal and Installation).

22. Secure the Power Steering Pump to one side.

General Equipment:

Cable ties

23. Secure the A/C compressor to one side.

General Equipment:

Cable ties

24. Disconnect the PCM electrical connectors.

Refer to:

Powertrain Control Module (PCM)

(303-14E Electronic Engine Controls

Lynx/1.8L Duratorq-TDCi (92kW/125PS) - Lynx, Removal and Installation).

25. Disconnect the fuel supply line and fuel return line quick release couplings.

Refer to:

Fuel Filter

(310-01B Fuel Tank and Lines - 1.8L Duratorq

(92kW/125PS) - Lynx, Removal and Installation).

26.

WARNING: Make sure that the engine and transmission assembly is on wooden blocks and secured with

suitable retaining straps.

Using a suitable workshop table.

General Equipment:

Vehicle/axle stands

General Equipment:

Cable ties

27.

28. Remove also the engine front mount stud.

29. Raise the vehicle and remove the engine and transaxle assembly.

30. Remove the starter motor.

Refer to:

Starter Motor

(303-06D Starting System - 1.8L Duratorq

(92kW/125PS) - Lynx, Removal and Installation).

31.

32.

33.