Ford Galaxy / Ford S-MAX. Manual — part 234

Material:

Engine Oil - 5W-30 (WSS-M2C912-A1)

Engine - 1.8L Duratorq-TDCi
(74kW/100PS) - Lynx/1.8L Duratorq-
TDCi (92kW/125PS) - Lynx - Crankshaft
Rear Seal

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Removal

NOTE: Removal steps in this procedure may contain installation details.

Installation

303-393
Locking Tool, Flywheel

1. Remove the clutch disc and pressure plate.

Refer to:

Clutch Disc and Pressure Plate

(308-

01A Clutch - Vehicles With: 5-Speed Manual
Transaxle - MTX75, Removal and Installation).

2. Discard the flywheel retaining bolts.

Special Tool(s):

303-393

Torque:

35 Nm
45°

Stage 1:
Stage 2:

3. Discard the crankshaft rear seal carrier.

1.

NOTE: New crankshaft rear seal carriers are
supplied with an alignment sleeve which
must be removed after installation.

Torque:

20 Nm

2. Inspect the flywheel.

Refer to:

Manual Transaxle and Clutch

(308-00

Manual Transmission/Transaxle and Clutch -

General Information, Diagnosis and Testing).

3. To install, reverse the removal procedure.

Engine - 1.8L Duratorq-TDCi (74kW/100PS) - Lynx/1.8L Duratorq-TDCi
(92kW/125PS) - Lynx - Engine—Vehicles With: 5-Speed Manual Transaxle
(MTX-75)

Removal

General Equipment

WARNING: This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions.

WARNING: Make sure that the fuel pressure has dropped to zero and that the fuel temperature is at ambient temperature.

Cable ties
Vehicle/axle stands

1. Refer to:

Diesel Fuel System Health and Safety Precautions

2.

3. Remove the air cleaner.

Refer to:

Air Cleaner

(303-12D Intake Air Distribution and Filtering

Duratorq-TDCi (92kW/125PS) - Lynx, Removal and Installation).

4. Remove the battery.

Refer to:

Battery

(414-01 Battery, Mounting and Cables, Removal and Installation).

5.

6. Drain the cooling system.

Refer to:

Cooling System Draining, Filling and Bleeding

Lynx/1.8L Duratorq-TDCi (92kW/125PS) - Lynx, General Procedures).

7.