Ford Galaxy / Ford S-MAX. Manual — part 120

4.

5.

NOTE: The gaskets are to be reused unless
damaged.

6. Special Tool(s):

303-499

7.

WARNING: Only rotate the crankshaft

clockwise.

Turn the crankshaft until no. 1 piston is at about
45° before TDC.

8. Special Tool(s):

205-072

,

205-072-02

Installation

1. Install the crankshaft oil seal.

Refer to: Kurbelwellendichtring vorn (303-01A
Motor - 2.0L Duratec-HE (MI4), Removal and
Installation).

2.

WARNING: Only rotate the camshaft

clockwise.

Turn the camshafts to cylinder no. 4 valve
overlap position.

3. Install the special tool.

Special Tool(s):

303-376B

4.

5. Install the special tool.

Special Tool(s):

303-748

6.

WARNING: Only rotate the crankshaft

clockwise.

Turn the crankshaft until it stops against the
special tool.

7.

8.

NOTE: Only tighten the bolt finger tight at
this stage.

Bolt M6 x 18 mm

9. Special Tool(s):

205-072

,

205-072-02

Torque:

100 Nm
90°

Stage 1:
Stage 2:

10.

11. Remove the special tool.

Special Tool(s):

303-376B

12. Remove the special tool.

Special Tool(s):

303-748

13.

WARNING: Only rotate the crankshaft

clockwise.

Turn the crankshaft one and three quarters of a
turn until no. 1 piston is at about 45° before
TDC.

14. Install the special tool.

Special Tool(s):

303-748

15.

WARNING: Only rotate the crankshaft

clockwise.

Turn the crankshaft until it stops against the
special tool.

16.

NOTE: Only tighten the bolt finger tight at
this stage.
NOTE: The bolt can only be installed if the
valve timing is correct.

Bolt M6 x 18 mm