Ford Galaxy / Ford S-MAX. Manual — part 119

Engine - 2.0L Duratec-HE (107kW/145PS)
- MI4/2.0L Duratec-HE Flex Fuel
(107kW/145PS) - MI4 - Oil Pump—
Vehicles Built From: 04/2006

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Removal

NOTE: Removal steps in this procedure may contain installation details.

205-072
Universal Flange Holding Wrench

205-072-01
Adapter for 205-072

1. Remove the following items:

1. Refer to:

Timing Chain

(303-01A Engine -

2.0L Duratec-HE (107kW/145PS) -
MI4/2.0L Duratec-HE Flex Fuel
(107kW/145PS) - MI4, Removal and
Installation).

2. Refer to:

Oil Pan

(303-01A Engine - 2.0L

Duratec-HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS) -
MI4, Removal and Installation).

2.

1. Torque: 10 Nm
2. Special Tool(s):

205-072

,

205-072-01

Torque:

25 Nm

3.

CAUTION: Make sure that a new friction

washer is installed.

4. Torque:

10 Nm
23 Nm

Stage 1:
Stage 2:

Installation

1. To install, reverse the removal procedure.

Engine - 2.0L Duratec-HE (107kW/145PS)
- MI4/2.0L Duratec-HE Flex Fuel
(107kW/145PS) - MI4 - Crankshaft Rear
Seal

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Removal

NOTE: Removal steps in this procedure may contain installation details.

Installation

303-254
Locking Tool, Flywheel

1. Remove the following items:

1. Refer to:

Clutch Disc and Pressure Plate

(308-01A Clutch - Vehicles With: 5-Speed
Manual Transaxle - MTX75, Removal and
Installation).

2. Refer to:

Oil Pan

(303-01A Engine - 2.0L

Duratec-HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS) -
MI4, Removal and Installation).

2. Discard the flywheel bolts.

Special Tool(s):

303-254

Torque:

50 Nm
80 Nm
112 Nm

Stage 1:
Stage 2:
Stage 3:

3.

NOTE: New crankshaft rear seal carriers are
supplied with an alignment sleeve which
must be removed after installation.

Torque:

10 Nm

1. To install, reverse the removal procedure.

Engine - 2.0L Duratec-HE (107kW/145PS)
- MI4/2.0L Duratec-HE Flex Fuel
(107kW/145PS) - MI4 - Crankshaft Pulley

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Materials

Removal

205-072
Universal Flange Holding Wrench

205-072-02
Adapter for 205-072

303-376B
Alignment Plate, Camshaft

303-499
Socket, Spark Plug

303-748
Locking Tool, Crankshaft

Name

Specification

Silicone Sealant LB WSE-M4G323-A4 / 2U7J-M4G323-AA

1. Remove the auxiliary drive belt.

Refer to: Antriebsriemen - Zusatzaggregate
(303-05A Antrieb - Zusatzaggregate - 2.0L
Duratec-HE (MI4), Removal and Installation).

2.

3.