Ford Galaxy / Ford S-MAX. Manual — part 566

All vehicles

Vehicles with 2.5L engine

Vehicles with 2.2L diesel engine

readings.

Special Tool(s):

307-300-02

,

307-300-03

Record the measurement results.

Special Tool(s):

308-796

37.

Measure the required thickness of the differential
adjustment shim:
Add the measured values, divide by three and then add
the value for the bearing pre-load.
Differential bearing pre-load: 0.18 mm.
Example: 1.56 mm + 1.57 mm + 1.55 mm, divided by 3
= 1.56 mm. 1.56 mm + 0.18 mm = 1.74 mm.
Determined shim thickness: 1.74 mm.
If the calculated shim thickness is an odd number, select
the shim with the next higher number.

38. Remove the following items:

1. Special Tool(s):

308-796

2.
3.

39. Remove the following items:

1. Special Tool(s):

308-796

2.
3.

All vehicles

40. Remove the Special Tool(s):

205-070

,

206-003

,

307

41.

1. General

Equipment:

Hot air gun

2. Measured

adjustment
shim

3. Measured

adjustment
shim

4. Measured

adjustment
shim

5. Measured

adjustment
shim

6. Measured

adjustment
shim

42. Special Tool(s):

308-798

43. Special Tool(s):

308-798

44. Install the following items:

1. General Equipment:

Cable ties

45.

NOTE: This step requires the aid of another technician.

1. Material:

Transmission Oil 75W FE (WSS-M2C200

7U7J-M2C200-BA)

46. Material:

Transmission Oil 75W FE (WSS-M2C200-D2 / 7U7J

M2C200-BA)

47.

1. General Equipment:

Tire lever

2. Material:

Transmission Oil 75W FE (WSS-M2C200

7U7J-M2C200-BA)

48. Remove the following items:

1. General Equipment:

Cable ties

49.

1. Material:

Transmission Oil 75W FE (WSS-M2C200

7U7J-M2C200-BA)

50. Torque: 25 Nm

51.

CAUTION: Make sure that the surface is clean and

free of foreign material.

Material:

Silicone Sealant DCW (9U7J-99J9624-AA)

52.