Ford Galaxy / Ford S-MAX. Manual — part 512

Description

Input shaft

Output shaft

Teeth - output shaft

Gear wheel - 5th gear

5th/reverse gear synchronizer assembly

Gear wheel - 5th gear

Reverse

Description

Input shaft

Output shaft

Teeth - output shaft

5th/reverse gear synchronizer assembly

Gear wheel - reverse gear

Reverse gear idler

Teeth - reverse gear

General Illustrations

Input shaft

Item

1

2

3

4

5

6

Item

1

2

3

4

5

6

7

Part Number

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Part Number

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Description

Input shaft

Teeth - 2nd gear

Teeth - 1st gear

Tapered roller bearing (clutch side)

Needle roller bearing - 3rd gear

Gear wheel - 3rd gear

Synchronizer ring - 3rd gear

3rd/4th gear synchroniser assembly

Snap ring

Synchronizer ring - 4th gear

Needle roller bearing - 4th gear

Gear wheel - 4th gear

Gear wheel - 5th gear

Snap ring

Tapered roller bearing (transaxle side)

Output shaft

Item

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

Part Number

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-

-

-

-

-

-

-

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-

-

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Description

Tapered roller bearing (clutch side)

Teeth - output shaft

Output shaft

Needle roller bearing - 1st gear

Gear wheel - 1st gear

Inner synchroniser ring - 1st gear

Synchroniser cone - 1st gear

Outer synchroniser ring - 1st gear

1st/2nd gear synchroniser assembly

Snap ring

Outer synchroniser ring - 2nd gear

Synchroniser cone - 2nd gear

Inner synchronizer ring - 2nd gear

Gear wheel - 2nd gear

Needle roller bearing - 2nd gear

Gear wheel - 3rd gear

Item

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Part Number

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

Gear wheel - 4th gear

Snap ring

Needle roller bearing - 5th gear

Gear wheel - 5th gear

Synchroniser ring - 5th gear

5th/reverse gear synchronizer assembly

Snap ring

Reverse gear synchroniser ring

Reverse gear needle roller bearing

Gear wheel - reverse gear

Tapered roller bearing (transaxle side)

The reverse gear idler runs on a needle roller bearing on the reverse gear idler spindle.

The reverse gear idler is driven by the input shaft. Its function is to reverse the direction of
rotation of the output shaft in reverse gear.

Reverse gear idler

Description

Mounting

Thrust washer

Reverse gear idler

Needle roller bearing

Thrust washer

Neutral position sensor

Vehicles with auto start/stop function

17

18

19

20

21

22

23

24

25

26

27

Item

1

2

3

4

5

-

-

-

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Part Number

-

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