Ford Galaxy / Ford S-MAX. Manual — part 625
Fuel Tank and Lines - 2.2L Duratorq-TDCi
(129kW/175PS) - DW - Fuel Tank
S-MAX/Galaxy 2006.5 (02/2006-)
Removal and Installation
Special Tool(s)
General Equipment
Removal
All vehicles
NOTE: Removal steps in this procedure may contain installation details.
Vehicles with 2.5L engine
310-069
Wrench, Fuel Tank Sender Unit
Fuel tank draining equipment
Hose clamp(s)
Hose clamp remover/installer
Retaining Strap
Transmission jack
Wooden Block
1. Refer to:
Petrol and Petrol-Ethanol Fuel Systems
Health and Safety Precautions
(100-00 General
Information, Description and Operation).
Refer to:
Diesel Fuel System Health and Safety
Precautions
(100-00 General Information,
Description and Operation).
2. Refer to:
Lifting
(100-02 Jacking and Lifting,
Description and Operation).
3. Torque: 10 Nm
4.
All vehicles
5.
6.
CAUTION: Take extra care when
handling the components.
Torque:
5 Nm
7.
NOTE: Make sure that a new clamp is
installed.
All except vehicles with diesel engine
Vehicles with 2.0L diesel engine
Vehicles with diesel engine
NOTE: Make sure that the clamp is installed
to the same orientation as when removed.
General Equipment:
Hose clamp(s)
8.
WARNING: Be prepared to collect
escaping fluid.
NOTE: Make sure that a new component is
installed.
General Equipment:
Hose clamp
remover/installer
9.
WARNING: Be prepared to collect
escaping fluid.
1. Refer to:
Quick Release Coupling
(310-00
Fuel System - General Information,
General Procedures).
2. If equipped.
10. Refer to:
Quick Release Coupling
(310-00 Fuel
System - General Information, General
Procedures).
11. Refer to:
Quick Release Coupling
(310-00 Fuel
System - General Information, General
Procedures).
Vehicles with fuel fired booster heater
All vehicles
12.
13.
WARNING: Be prepared to collect
escaping fluid.
Refer to:
Quick Release Coupling
(310-00 Fuel
System - General Information, General
Procedures).
14.
15.
CAUTIONS:
Use suitable packing material to prevent
damage to the component.
Make sure that no strain is placed on
the fuel lines and wiring harnesses.
General Equipment:
Transmission jack
General Equipment:
Wooden Block
16. Torque: 24 Nm
17. General Equipment:
Retaining Strap
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