Ford Galaxy / Ford S-MAX. Manual — part 624

4. Discard the blanking caps.

Refer to:

Quick Release Coupling

(310-00 Fuel

System - General Information, General
Procedures).
Torque:

10 Nm

5. Special Tool(s):

310-110A

6. Operate the hand pressure pump at least 30

times.

7.

CAUTION: The starter motor operation

must not exceed 10 seconds at a time. After
10 seconds turn the ignition switch to
position 0 and allow the starter motor to cool
for 30 seconds before operating the starter
motor again.

Start the engine and allow to idle until it reaches
normal operating temperature

8. Stop the engine.

9. Special Tool(s):

310-110A

10. Refer to:

Quick Release Coupling

(310-00 Fuel

System - General Information, General
Procedures).

11. Remove the lint-free material.

12. Torque: 9 Nm

13.

Fuel Tank and Lines - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV - Fuel Level
Sensor

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Removal

NOTE: Removal steps in this procedure may contain installation details.

Installation

310-069
Wrench, Fuel Tank Sender Unit

1. Refer to:

Diesel Fuel System Health and Safety

Precautions

(100-00 General Information,

Description and Operation).

2. Remove the fuel tank.

Refer to:

Fuel Tank

(310-01B Fuel Tank and

Lines - 1.8L Duratorq-TDCi (74kW/100PS) -
Lynx/1.8L Duratorq-TDCi (92kW/125PS) - Lynx,
Removal and Installation).

3. Refer to:

Quick Release Coupling

(310-00 Fuel

System - General Information, General
Procedures).

4. Special Tool(s):

310-069

Torque:

85 Nm

5.

CAUTION: Take extra care not to

damage the fuel tank level sensor float and
arm.

1.

CAUTION: Take extra care not to

damage the fuel tank level sensor float and
arm.
NOTE: Make sure that the seal is correctly
located.
NOTE: Make sure that the installation marks
are aligned.

2. To install, reverse the removal procedure.