Ford Galaxy / Ford S-MAX. Manual — part 300

Engine - 2.2L Duratorq-TDCi
(129kW/175PS) - DW - Exhaust Manifold

S-MAX/Galaxy 2006.5 (02/2006-)

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Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

Installation

1. Refer to:

Battery Disconnect and Connect

(414-

01 Battery, Mounting and Cables, General
Procedures).

2. Remove the following items:

1. Refer to:

Cowl Panel Grille

(501-02 Front

End Body Panels, Removal and
Installation).
Refer to:

Turbocharger

(303-04K Fuel

Charging and Controls - Turbocharger -
2.2L Duratorq-TDCi (129kW/175PS) - DW,
Removal and Installation).

3.

NOTE: Make sure that a new component is
installed.

Torque:

10 Nm

4.

NOTE: Install new nuts and a new gasket.

Torque:

12 Nm
25 Nm
25 Nm

Stage 1:
Stage 2:
Stage 3:

1. To install, reverse the removal procedure.

Engine - 2.2L Duratorq-TDCi
(129kW/175PS) - DW - Oil Pan

S-MAX/Galaxy 2006.5 (02/2006-)

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Removal and Installation

Materials

General Equipment

Removal

Name

Specification

Engine Oil - 5W-30 WSS-M2C913-B

Silicone Sealant LB WSE-M4G323-A4 / 2U7J-M4G323-AA

Fluid container

1.

NOTE: Removal steps in this procedure may
contain installation details.

Refer to:

Lifting

(100-02 Jacking and Lifting,

Description and Operation).

2.

NOTE: Be prepared to collect escaping fluid.

General Equipment:

Fluid container

Torque:

20 Nm

3. Torque: 10 Nm

4. Torque: 10 Nm

5. Torque: 9 Nm

Installation

1. To install, reverse the removal procedure.

2. Material:

Silicone Sealant LB (WSE-M4G323-A4 /

2U7J-M4G323-AA)

3. Fill the engine with engine oil.

Refer to:

Specifications

(303-01G Engine - 2.2L

Duratorq-TDCi (129kW/175PS) - DW,
Specifications).
Material:

Engine Oil - 5W-30 (WSS-M2C913-B)

Engine - 2.2L Duratorq-TDCi
(129kW/175PS) - DW - Oil Pan Extension

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Materials

Removal

NOTE: Removal steps in this procedure may contain installation details.

303-397
Remover/Installer, Hose Clamp

Name

Specification

Silicone Sealant LB WSE-M4G323-A4 / 2U7J-M4G323-AA

1. Refer to:

Oil Pan

(303-01G Engine - 2.2L

Duratorq-TDCi (129kW/175PS) - DW, Removal
and Installation).
Refer to:

Accessory Drive Belt

(303-05F

Accessory Drive - 2.2L Duratorq-TDCi
(129kW/175PS) - DW, Removal and Installation).

2. Torque: 10 Nm

3.

4. Special Tool(s):

303-397