Ford Galaxy / Ford S-MAX. Manual — part 244
with the flywheel.
Torque:
6 Nm
29. Attach the fuel pump pulley to the fuel pump
sprocket. Apply sealant to the fuel pump pulley
and to the outer edge of the fuel pump pulley
retaining bolt holes.
Material:
Flange Sealant - Anaerobic LP (WSK-
M2G348-A7 / 5U7J-M2G348-BA)
30. Tighten the fuel pump seal retainer retaining
bolts in the sequence shown.
Torque:
1-7 and timing belt rear cover 10 Nm
Engine front mount bracket 28 Nm
31. Tighten the camshaft pulley bolt finger tight and
then loosen by one-half turn.
32.
Check the timing belt tensioner and make
sure that the timing belt tensioner pointer
rotates clockwise freely.
Move the timing belt tensioner adjustment
arm to the 3 o'clock position.
Do not fully tighten the timing belt
tensioner retaining bolt at this stage.
33.
The camshaft pulley must be able to rotate
freely on the camshaft taper.
Install the timing belt with the direction
arrows in the direction of engine rotation.
34. Tension the timing belt counterclockwise until the
pointer is positioned between the sides of the
window.
Torque:
50 Nm
35. Special Tool(s):
205-072
Torque:
50 Nm
36. Remove the special tools.
Special Tool(s):
303-376B
,
303-193
,
303-393
37.
1. Rotate the crankshaft 2 revolutions.
Replace the Timing Peg just before TDC on
the second revolution.
Special Tool(s):
303-193
2. Rotate the crankshaft slowly until the
crankshaft stops at TDC.
38. Check that the timing belt tensioner pointer is
positioned in the window, otherwise the timing
belt tensioning steps must be repeated.
39.
NOTE: If the special tool cannot be installed,
the timing belt tensioning steps must be
repeated.
Install the special tool.
Special Tool(s):
303-376B
40. Remove the special tools and install the cylinder
block blanking plug.
Special Tool(s):
303-376B
,
303-193
,
303-393
Torque:
23 Nm
41. Torque: 7 Nm
42. Special Tool(s):
205-072
Torque:
23 Nm
43. Torque:
1 23 Nm
2 15 Nm
44. Torque: 27 Nm
45. Torque:
1 27 Nm
2 10 Nm
46.
CAUTION: Make sure that a new
crankshaft pulley bolt is installed.
Special Tool(s):
205-072
Torque:
1
100 Nm
180°
2 47 Nm
Stage 1:
Stage 2:
47. Torque: 20 Nm
48.
NOTE: Make sure that new components are
installed.
49. Torque:
5 Nm
90°
Stage 1:
Stage 2:
50.
NOTE: Do not fully tighten the fuel supply
manifold retaining bracket bolts at this stage.
Torque:
23 Nm
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