Ford Galaxy / Ford S-MAX. Manual — part 245

51.

CAUTION: Use an open-ended wrench

to prevent the component from turning.
NOTE: The high-pressure fuel supply lines
must be connected immediately after
removing the blanking plugs.
NOTE: Do not allow the unions to hit the
ends of the high-pressure fuel supply line.
To aid installation of the new high-pressure
fuel supply lines, the unions at the fuel rail
end are colored gold.

Tighten the injector ends in sequence
4,3,2,1

Torque:

25 Nm

Tighten the fuel pump end 5

Torque:

25 Nm

Tighten rail end in sequence 1,2,3,4,5

Torque:

38 Nm

Install a new thermostat housing gasket.

Torque:

thermostat housing 23 Nm
vacuum pipe 18 Nm

52. Torque:

1 7 Nm
2 23 Nm
3 23 Nm

53. Install the Fuel Filter.

Refer to:

Fuel Filter

(310-01B Fuel Tank and

Lines - 1.8L Duratorq-TDCi (74kW/100PS) -
Lynx/1.8L Duratorq-TDCi (92kW/125PS) - Lynx,
Removal and Installation).

54. Torque: 23 Nm

55.

56. Torque: 20 Nm

57. Torque: 10 Nm

58.

1. Torque: 3 Nm
2. Torque: 5 Nm

59. Special Tool(s):

303-122

60. Remove the Special Tools.

Special Tool(s):

303-435

,

303-435-06

61. Torque:

1 20 Nm
2 23 Nm

62. Make sure that the Gap between the Ears of the

V-Band Clamp is between 3-6 mm.

Torque:

1 25 Nm
2 45 Nm

3 4.5 Nm
4 10 Nm
5 25 Nm
6 23 Nm
7 23 Nm
8 35 Nm