Ford Galaxy / Ford S-MAX. Manual — part 249

35.

36.

37.

38.

39. Torque: 12 Nm

40. Install the battery.

Refer to:

Battery

(414-01 Battery, Mounting and Cables, Removal and Installation).

41. Bleed the cooling system.

Refer to:

Cooling System Draining, Filling and Bleeding

Lynx/1.8L Duratorq-TDCi (92kW/125PS) - Lynx, General Procedures).

42. Install the air cleaner.

Refer to:

Air Cleaner

(303-12D Intake Air Distribution and Filtering

Duratorq-TDCi (92kW/125PS) - Lynx, Removal and Installation).

43.

Engine - 1.8L Duratorq-TDCi
(74kW/100PS) - Lynx/1.8L Duratorq-
TDCi (92kW/125PS) - Lynx - Engine
Accessories

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Installation

Special Tool(s)

Materials

205-072
Universal Flange Holding Wrench

303-122
Lifting Bracket, Engine

303-193
Timing Peg, Crankshaft TDC

303-376B
Alignment Plate, Camshaft

303-393
Locking Tool, Flywheel

303-435
Mounting Stand

303-435-06
Mounting Bracket for 303-435

303-710
Timing Tool, Crankshaft

Name

Specification

Flange Sealant - Anaerobic LP WSK-M2G348-A7 / 5U7J-M2G348-BA

1.

CAUTION: Make sure that new bolts are

installed.

Special Tool(s):

303-393

Torque:

35 Nm
45°

Stage 1:
Stage 2:

2. Install the clutch disc and pressure plate.

Refer to:

Clutch Disc and Pressure Plate

(308-

01B Clutch - Vehicles With: 6-Speed Manual
Transaxle - MMT6, Removal and Installation).

3.

NOTE: Only rotate the crankshaft in the
normal direction of rotation.

1. Remove the cylinder block blanking plug

and install the special tool.

Special Tool(s):

303-193

2. Rotate the crankshaft slowly until the

crankshaft stops.

3. Make sure that the crankshaft does

not rotate during installation of the
special tool.Make sure that the
crankshaft is at the TDC position
before locking the special tool.Using
the special tool, lock the crankshaft.

Special Tool(s):

303-393

4. Using the special tool, install the crankshaft

position (CKP) sensor retaining bracket.

Special Tool(s):

303-710

Torque:

10 Nm

5.

NOTE: Install a new crankshaft position
(CKP) sensor.
NOTE: The CKP sensor must make contact
with the flywheel.

Torque:

6 Nm

6.

1.

Torque:

Snug Torque 10 Nm
Delay 2 Seconds 18 Nm
Untighten 40°
Final Torque 26 Nm

2.

Torque:

33 Nm

7. Install a new gasket

Torque:

23 Nm