Ford Galaxy / Ford S-MAX. Manual — part 227

Installation

26. Special Tool(s):

303-651

1.

Check the timing belt tensioner and make
sure that the timing belt tensioner pointer
rotates clockwise freely.
Move the timing belt tensioner adjustment
arm to the 3 o'clock position.
Do not fully tighten the timing belt
tensioner retaining bolt at this stage.

2.

The camshaft pulley must be able to rotate
freely on the camshaft taper. Tighten the
camshaft pulley bolt finger tight and then
loosen by one-half turn.
Install the timing belt with the direction
arrows in the direction of engine rotation.

3. Tension the timing belt counterclockwise until the

pointer is positioned between the sides of the
window.

Torque:

50 Nm

4. Special Tool(s):

205-072

Torque:

50 Nm

5. Remove the Special Tool(s):

303-376B

,

303-193

,

303-393

6.

1. Rotate the crankshaft 2 revolutions.

Replace the Timing Peg just before TDC on
the second revolution.

Install the Special Tool(s):

303-193

2. Rotate the crankshaft slowly until the

crankshaft stops at TDC.

7. Check that the timing belt tensioner pointer is

positioned in the window, otherwise the timing
belt tensioning steps must be repeated.

8.

NOTE: If the special tool cannot be installed,
the timing belt tensioning steps must be
repeated.

Install the Special Tool(s):

303-376B

9. Remove all special tools and install the cylinder

block blanking plug.

Remove the Special Tool(s):

303-376B

,

303-193

,

303-393

Torque:

23 Nm

10. Torque: 7 Nm

11.

1. Torque: 12 Nm
2. Torque: 80 Nm
3.

NOTE: Only tighten the bolts finger
tight at this stage.

12. Lower and remove the Trolley jack.

General Equipment:

Trolley jack

13. Torque: 90 Nm

14.

15. Torque: 24 Nm

16. Torque: 24 Nm

17. Refer to:

Starter Motor

(303-06D Starting

System - 1.8L Duratorq-TDCi (74kW/100PS) -
Lynx/1.8L Duratorq-TDCi (92kW/125PS) - Lynx,
Removal and Installation).

18. Torque: 25 Nm

19. Torque:

1 27 Nm
2 10 Nm

20. Refer to:

Accessory Drive Belt

(303-05D

Accessory Drive - 1.8L Duratorq-TDCi
(74kW/100PS) - Lynx/1.8L Duratorq-TDCi
(92kW/125PS) - Lynx, Removal and Installation).

21.

1. Torque: 35 Nm
2. Loosen: 360°
3. Torque: 85 Nm

22.