Ford Galaxy / Ford S-MAX. Manual — part 228

23.

24. Install the front right wheel.

Refer to:

Wheel and Tire

(204-04 Wheels and

Tires, Removal and Installation).

25. Torque: 23 Nm

26. Torque:

1 23 Nm
1 10 Nm

27. Torque: 10 Nm

28. Torque: 23 Nm

29. Install the following items:

1. Refer to:

Valve Cover

(303-01E Engine -

1.8L Duratorq-TDCi (74kW/100PS) -
Lynx/1.8L Duratorq-TDCi (92kW/125PS) -
Lynx, Removal and Installation).

2. Refer to:

Air Cleaner

(303-12D Intake Air

Distribution and Filtering - 1.8L Duratorq-
TDCi (74kW/100PS) - Lynx/1.8L Duratorq-
TDCi (92kW/125PS) - Lynx, Removal and
Installation).

30. Connect the battery.

Refer to:

Battery Disconnect and Connect

(414-

01 Battery, Mounting and Cables, General
Procedures).

Engine - 1.8L Duratorq-TDCi
(74kW/100PS) - Lynx/1.8L Duratorq-
TDCi (92kW/125PS) - Lynx - Exhaust
Manifold

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

Installation

1. Remove the turbocharger.

Refer to:

Turbocharger

(303-04I Fuel Charging

and Controls - Turbocharger - 1.8L Duratorq-
TDCi (74kW/100PS) - Lynx/1.8L Duratorq-TDCi
(92kW/125PS) - Lynx, Removal and Installation).
Refer to:

Exhaust Gas Recirculation (EGR) Cooler

(303-08C Engine Emission Control - 1.8L
Duratorq-TDCi (74kW/100PS) - Lynx/1.8L
Duratorq-TDCi (92kW/125PS) - Lynx, Removal
and Installation).

2. Torque: 20 Nm

1. To install, reverse the removal procedure.

Engine - 1.8L Duratorq-TDCi (74kW/100PS) -
Lynx/1.8L Duratorq-TDCi (92kW/125PS) -
Lynx - Cylinder Head

S-MAX/Galaxy 2006.5 (02/2006

Removal and Installation

Special Tool(s)

Materials

General Equipment

Removal

WARNINGS:

This procedure involves fuel handling. Be prepared for fuel spillage at all times and always

observe fuel handling precautions.

Make sure that the fuel pressure has dropped to zero and that the fuel temperature is at

ambient temperature.

205-072
Universal Flange Holding Wrench

303-122
Lifting Bracket, Engine

303-193
Timing Peg, Crankshaft TDC

303-376B
Alignment Plate, Camshaft

303-393
Locking Tool, Flywheel

303-651
Remover, Camshaft Sprocket

Name

Specification

Engine Oil - 5W-30

WSS-M2C912-A1

Spoiler Adhesive Kit 2 Component WSK-M5B401-A1 / 2U7J-M2G376-AA

Cable ties
Dowel with a diameter of 4 mm
Trolley jack

1. Refer to:

Fuel Injection Component Cleaning

(303-04D

Fuel Charging and Controls - 1.8L Duratorq-TDCi
(74kW/100PS) - Lynx/1.8L Duratorq-TDCi
(92kW/125PS) - Lynx, General Procedures).