Ford Galaxy / Ford S-MAX. Manual — part 423
Starting System - 2.0L EcoBoost SCTi
(149kW/203PS) - MI4 - Starter Motor
S-MAX/Galaxy 2006.5 (02/2006-)
Removal and Installation
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Refer to:
Battery Disconnect and Connect
(414-
01 Battery, Mounting and Cables, General
Procedures).
2.
3.
4. Refer to:
Lifting
(100-02 Jacking and Lifting,
Description and Operation).
5. Torque: 12 Nm
6. Torque: 12 Nm
Installation
7. Torque:
1 48 Nm
2 12 Nm
3 10 Nm
8.
NOTE: Make sure that a new component is
installed.
1. To install, reverse the removal procedure.
Starting System - 2.0L EcoBoost SCTi
(149kW/203PS) - MI4 - Start Inhibit
Switch
S-MAX/Galaxy 2006.5 (02/2006-)
Removal and Installation
Removal
CAUTION: Make sure that the clutch pedal remains in the rest position.
Installation
CAUTION: Make sure that the clutch pedal remains in the rest position.
1.
1. To install, reverse the removal procedure.
Starting System - 2.5L Duratec
(162kW/220PS) - VI5 - Starting System
S-MAX/Galaxy 2006.5 (02/2006-)
Diagnosis and Testing
General Equipment
Principles of Operation
The starter motor function is controlled by a starter relay. The starter relay is operated by
the ignition switch.
Battery voltage is supplied to the ignition switch from battery junction box (BJB) fuse F17.
When the ignition switch is turned to position III, battery voltage is supplied to the starter
relay coil. The starter relay coil circuit is completed by a ground circuit through the
powertrain control module (PCM). The ground circuit will only be available when the PCM
receives the correct signal from the passive anti-theft system (PATS).
When the starter relay coil is energized, the starter relay contacts close and battery voltage
is supplied to the starter motor solenoid circuit from BJB fuse F15. The starter motor
solenoid circuit is completed by a ground circuit through the starter motor casing.
The starter motor solenoid has two functions. The first is to supply the starter motor with a
high energy switch between the battery positive terminal and the starter motor windings.
The second is to act as a mechanical clutch between the starter motor drive gear and the
flywheel ring gear.
Battery voltage is supplied to the starter motor solenoid contact through a fused wire. The
ground circuit is completed using the starter motor casing and the engine/transmission
ground wire.
Inspection and Verification
1. 1. Verify the customer concern.
2. 2. Visually inspect for obvious signs of mechanical or electrical damage.
3. 3. If an obvious cause for an observed or reported concern is found, correct the cause
(if possible) before proceeding to the next step
4. 4. If the cause is not visually evident, verify the symptom and refer to the Symptom
Chart.
Visual Inspection Chart
Symptom Chart
Worldwide Diagnostic System (WDS)
Mechanical
Electrical
Starter motor
Fuse(s)
Wiring harness(es)
Electrical connector(s)
Relay(s)
Switch(es)
Battery
Symptom
Possible
Sources
Action
The engine does
not crank and the
relay does not click
Battery
*
REFER to: Charging System (414-00, Diagnosis and
Testing).
*
Circuit(s)
*
GO to Pinpoint Test
A.
*
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