Ford Galaxy / Ford S-MAX. Manual — part 229

2. Disconnect the battery ground cable.

Refer to:

Battery Disconnect and Connect

(414-01

Battery, Mounting and Cables, General Procedures).

3.

4.

5.

6.

7.

8. Drain the cooling system.

Refer to:

Cooling System Draining, Filling and Bleeding

(303-03D Engine Cooling - 1.8L Duratorq-TDCi
(74kW/100PS) - Lynx/1.8L Duratorq-TDCi
(92kW/125PS) - Lynx, General Procedures).

9. Remove the Air Cleaner.

Refer to:

Air Cleaner

(303-12D Intake Air Distribution

and Filtering - 1.8L Duratorq-TDCi (74kW/100PS) -
Lynx/1.8L Duratorq-TDCi (92kW/125PS) - Lynx,
Removal and Installation).

10.

11.

12.

13.

14. Remove the Fuel Filter.

Refer to:

Fuel Filter

(310-01B Fuel Tank and Lines -

1.8L Duratorq-TDCi (74kW/100PS) - Lynx/1.8L
Duratorq-TDCi (92kW/125PS) - Lynx, Removal and
Installation).

15.

16.

NOTE: Only rotate the camshaft in the normal
direction of rotation.

Using the camshaft groove as a guide, rotate the
crankshaft to 5 degrees before top dead center (TDC).

17.

18.

CAUTION: Make sure that the area around the

component is clean and free of foreign material.

Refer to:

Fuel Injection Component Cleaning

(303-04D

Fuel Charging and Controls - 1.8L Duratorq-TDCi
(74kW/100PS) - Lynx/1.8L Duratorq-TDCi
(92kW/125PS) - Lynx, General Procedures).

19. Discard the high-pressure fuel supply lines.

20. Discard the thermostat housing gasket.

21. Remove the front right wheel.

Refer to:

Wheel and Tire

(204-04 Wheels and Tires,

Removal and Installation).

22.

23.

24.

CAUTION:

Make sure
that the
exhaust
flexible pipe is
not forcibly
bent.