Ford Ranger EV (2001 year). Manual — part 129

414-03A-112

414-03A-112

High Voltage/Traction Battery

REMOVAL AND INSTALLATION (Continued)

4. NOTE: The HVPDB power supply cable is

held in position with three clips.
Remove the HVPDB.
1 Remove the bolts.
2 Remove the HVPDB.

Installation

1. To install, reverse the removal procedure.

High Voltage Wiring — Sensory Lead Harness (10B694)

Removal

1. Remove the traction battery. Refer to

Traction

Battery

.

2. Remove the traction battery cover.

1 Remove the 22 bolts.
2 Remove the cover.

414-03A-113

414-03A-113

High Voltage/Traction Battery

REMOVAL AND INSTALLATION (Continued)

3.

WARNING: The nominal voltage of

the traction battery is 312 volts. The buffer
zone must be set up and insulated rubber
gloves and a face shield must be worn.
Failure to follow these precautions may
result in severe personal injury or death.
Observe the EV specific precautions. Refer to

Section 100-00

.

1 Set up the buffer zone.
2 Test and wear the insulated rubber gloves.
3 Wear the face shield.

4. Disconnect the high-voltage sense lead harness

from the battery control module (BCM).

•

Loosen the two connector bolts.

5. Unclip the low and high-voltage wiring

harnesses from each other and from the
separator plate.

6. Unclip the low and high-voltage wiring

harnesses from each other and from the
separator plate.

•

Cut the zip tie.

414-03A-114

414-03A-114

High Voltage/Traction Battery

REMOVAL AND INSTALLATION (Continued)

7.

WARNING: Do not cut into the orange

high-voltage wiring harness.

CAUTION: Do not allow the zip tie to

fall into the traction battery. Verify that all
zip ties are removed from the traction
battery.
Unclip the low and high-voltage wiring
harnesses from each other and from the
separator plate.

•

Cut the zip tie.

8. NOTE: There are 20 sense lead wiring

connectors. They can be identified by a white
tag with a black letter.
Unclip and disconnect the sense lead wiring
connectors.

9. Unclip and disconnect the sense lead wiring.

10. Unclip and disconnect the sense lead wiring.

414-03A-115

414-03A-115

High Voltage/Traction Battery

REMOVAL AND INSTALLATION (Continued)

11. Unclip and disconnect the sense lead wiring.

12. Unclip and disconnect the sense lead wiring.

13. Unclip and disconnect the sense lead wiring.

14. Cut the two zip ties from the high-voltage

harness.