Ford Ranger EV (2001 year). Manual — part 179
414-03B-112
414-03B-112
High Voltage/Traction Battery — Nickel Metal Hydride
REMOVAL AND INSTALLATION (Continued)
15. Unclip and disconnect the sense leads located
above battery modules 11 and 10.
16. Remove the six high voltage harness pushpins
and remove the harness.
17. Disconnect the high-voltage sense lead harness
from the battery control module (BCM).
1 Loosen the bolt.
2 Disconnect the connector.
Installation
1. To install, reverse the removal procedure.
•
Apply Locktite 242 to the 22 traction
battery cover bolts.
414-03B-113
414-03B-113
High Voltage/Traction Battery — Nickel Metal Hydride
REMOVAL AND INSTALLATION (Continued)
High Voltage Wiring
Special Tool(s)
Battery Terminal Cap Opener
418-F215
414-03B-114
414-03B-114
High Voltage/Traction Battery — Nickel Metal Hydride
REMOVAL AND INSTALLATION (Continued)
High-Voltage Jumper Routing
414-03B-115
414-03B-115
High Voltage/Traction Battery — Nickel Metal Hydride
REMOVAL AND INSTALLATION (Continued)
Removal
1. Remove the traction battery. Refer to
2. Remove the traction battery cover.
1 Remove the 22 bolts.
2 Remove the cover.
3.
WARNING: The nominal voltage of
the traction battery is 300 volts. The buffer
zone must be set up and insulated rubber
gloves and a face shield must be worn.
Failure to follow these precautions may
result in severe personal injury or death.
Observe the EV-specific precautions. Refer to
1 Set up the buffer zone.
2 Test and wear the insulated rubber gloves.
3 Wear the face shield.
4. Refer to the High-Voltage Jumper (HVJ) wiring
diagram to determine the location of the HVJ to
be replaced.
5. Remove the components necessary to gain
access to the HVJ. Refer to the procedures in
this section.
6. NOTE: The sense lead is a thin orange wire
that is part of the HVJ.
Disconnect the sense lead connector for the
HVJ being removed.
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