Ford Ranger EV (2001 year). Manual — part 177
414-03B-104
414-03B-104
High Voltage/Traction Battery — Nickel Metal Hydride
REMOVAL AND INSTALLATION (Continued)
2. Remove the traction battery cover.
1 Remove the 22 bolts.
2 Remove the cover.
3.
WARNING: The nominal voltage of
the traction battery is 300 volts. The buffer
zone must be set up and insulated rubber
gloves and a face shield must be worn.
Failure to follow these precautions may
result in severe personal injury or death.
Observe the EV-specific precautions. Refer to
1 Set up the buffer zone.
2 Test and wear the insulated rubber gloves.
3 Wear the face shield.
4. Disconnect the +23 module high voltage
jumper.
5. Open the contactor box.
1 Remove the four screws.
2 Open the contactor box.
414-03B-105
414-03B-105
High Voltage/Traction Battery — Nickel Metal Hydride
REMOVAL AND INSTALLATION (Continued)
6. Use a fuse puller to remove the necessary fuse.
1 25A Charger Fuse
2 40A Auxiliary Fuse
Installation
1. To install, reverse the removal procedure.
•
Apply Locktite 242 to the 22 traction
battery cover bolts.
HVPDB Fuses
Removal
1. Disconnect the traction battery auxiliary load
414-03B-106
414-03B-106
High Voltage/Traction Battery — Nickel Metal Hydride
REMOVAL AND INSTALLATION (Continued)
2. Remove the high-voltage power distribution box
(HVPDB) cover.
1 Remove the four screws.
2 Remove the cover.
3. Remove the HVPDB fuse safety cover.
1 Remove the two screws.
2 Remove the cover.
4. Use a fuse puller to remove the necessary fuse.
1 10A Power Steering Fuse
2 25A Positive Temperature Coefficient (PTC)
Heater Fuse
3 25A A/C Fuse
4 10A DC/DC Fuse
Installation
1. To install, reverse the removal procedure.
414-03B-107
414-03B-107
High Voltage/Traction Battery — Nickel Metal Hydride
REMOVAL AND INSTALLATION (Continued)
High Voltage Power Distribution Box (HVPDB)
Removal
1. Remove the positive temperature coefficient
2. Disconnect the power steering pump electrical
connector.
3. Disconnect the electrical connectors.
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