Ford Ranger EV (2001 year). Manual — part 178
414-03B-108
414-03B-108
High Voltage/Traction Battery — Nickel Metal Hydride
REMOVAL AND INSTALLATION (Continued)
4. NOTE: The HVPDB power supply cable is
held in position with three clips.
Remove the HVPDB.
1 Remove the bolts.
2 Remove the HVPDB.
Installation
1. To install, reverse the removal procedure.
High Voltage Wiring — Sensor Lead Harness (10B694)
Removal
1. Remove the traction battery. Refer to
2. Remove the traction battery cover.
1 Remove the 22 bolts.
2 Remove the cover.
414-03B-109
414-03B-109
High Voltage/Traction Battery — Nickel Metal Hydride
REMOVAL AND INSTALLATION (Continued)
3.
WARNING: The nominal voltage of
the traction battery is 300 volts. The buffer
zone must be set up and insulated rubber
gloves and a face shield must be worn.
Failure to follow these precautions may
result in severe personal injury or death.
Observe the EV specific precautions. Refer to
1 Set up the buffer zone.
2 Test and wear the insulated rubber gloves.
3 Wear the face shield.
4. Open the clips that secure the contactor box
harness to the high-voltage harness.
5. Cut the two zip ties securing the contactor box
harness.
6. Unclip and disconnect the sense lead located
behind the contactor box.
414-03B-110
414-03B-110
High Voltage/Traction Battery — Nickel Metal Hydride
REMOVAL AND INSTALLATION (Continued)
7. Unclip and disconnect the sense lead located
above battery module 1.
8. Unclip and disconnect the sense lead located
above battery module 24.
9. Unclip and disconnect the sense leads located in
front of the contactor box.
10. Unclip and disconnect the sense lead located
above battery module 10.
414-03B-111
414-03B-111
High Voltage/Traction Battery — Nickel Metal Hydride
REMOVAL AND INSTALLATION (Continued)
11. Unclip and disconnect the sense leads located
above the recirculating blower cover.
12. Unclip and disconnect the sense lead located
above battery module 19.
13. Unclip and disconnect the sense lead located
between the battery control module and
independent observer module.
14. Unclip and disconnect the sense lead located
above battery module 21.
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