Ford Ranger EV (2001 year). Manual — part 9

100-07-7

100-07-7

Electric Vehicle (EV) Diagnostic Direction

DIAGNOSIS AND TESTING (Continued)

•

Section 303-01 Basic/Motor Transaxle

•

Section 412-03 Air Conditioning

(Motor/Transaxle Lubrication System)

— Low refrigerant

— Oil leak

— Refrigerant leak

— Low oil level

— Climate control air filter

— Oil drain plug

— Vacuum motor actuator arms

— Halfshaft flange seal(s)

•

Section 413-01 Instrument Cluster

— Gear cover

— Stuck gauge(s)

•

Section 303-03 Cooling System

— Low oil level

— Cooling system leak

— Low traction battery charge

— Low coolant level

— Low coolant level

— Integrity of cooling system hose(s)/tube(s)

— Tripped inertia switch

— Cooling fan

— Low brake fluid level

•

Section 303-14 Electric Motor Management

— Parking brake set

(Traction Inverter Module Control System)

— Charger cord plugged in

— Motor/transaxle connector (corroded)

•

Section 414-02 Auxiliary Battery Charging

•

Section 307-05 Automatic Transaxle External

— Auxiliary battery casing

Controls (Digital Transmission Range Sensor)

•

Section 414-03 High Voltage/Traction Battery

— Shift cable linkage

— Low traction battery state of charge (SOC)

— Shift cable alignment

— Tripped inertia switch

— Digital transmission range (DTR) sensor

— High-voltage connector disconnected

adjustment

— Power control station (PCS) plugged into

— Transmission range selector lever

charger inlet

•

Section 310-02 Acceleration Control

— Charger inlet

— Accelerator pedal assembly

— Vehicle not in PARK during charging

•

Section 412-02 Heating/Defrosting

— Stuck cooling/ventilation fan

(Heating/Defrosting/Ventilation)
— Climate control air filter

Diagnostic Trouble Code (DTC) Indices

— Vacuum motor actuator arms

Interface Adapter Assembly (IAA) Module
Diagnostic Trouble Code (DTC) Index

Interface Adapter Assembly (IAA) Module Diagnostic Trouble Code (DTC) Index

DTC

Test Mode

Description

Action

U1041

Continuous

SCP (J1850) Invalid/Missing Data for Vehicle

No action required.

Speed

U1108

Continuous

Invalid Data for Electronic Traction Drive

No action required.

U1110

Continuous

SCP (J1850) Invalid/Missing Data for Primary

No action required.

ID $6E

U1117

Continuous

Invalid Data for Electrical Energy Management

No action required.

U1131

Continuous

SCP (J1850) Invalid/Missing Data for Fuel

No action required.

System

U1262

Continuous

SCP (J1850) Communication Bus Fault

No action required.

B1238

Continuous

Over Temperature Fault

REFER to Page 412-02-3.

(Continued)

100-07-8

100-07-8

Electric Vehicle (EV) Diagnostic Direction

DIAGNOSIS AND TESTING (Continued)

Interface Adapter Assembly (IAA) Module Diagnostic Trouble Code (DTC) Index

DTC

Test Mode

Description

Action

B1249

Continuous,

Blend Door - Failure

REFER to Page 412-02-3.

On-Demand

B1250

Continuous,

Air Temperature Internal Sensor Circuit Failure

REFER to Page 412-02-3.

On-Demand

B1254

Continuous,

Air Temperature External Sensor Circuit Failure

REFER to Page 412-02-3.

On-Demand

B1317

Continuous

Battery Voltage - High

REFER to Page 412-02-3.

B1318

Continuous

Battery Voltage - Low

REFER to Page 412-02-3.

B1342

Continuous,

ECU - Defective

REFER to Page 100-07-24 in

On-Demand

this section.

B1555

Continuous

Ignition Run/Start - Circuit Failure

REFER to Page 100-07-24 in

this section.

P1461

Continuous,

A/C Pressure Sensor Circuit High Input

REFER to Page 412-03-3.

On-Demand

C1774

Continuous,

Coolant Temperature Out of Range

REFER to Page 303-03-4.

On-Demand

C1775

Continuous,

DC-DC Converter Failure

REFER to Page 412-02-3.

On-Demand

C1776

Continuous

Heater System Failure

REFER to Page 412-02-3.

C1777

Continuous,

Vacuum Pressure Circuit Failure

REFER to Page 206-07-3.

On-Demand

C1778

Continuous

Power Steering Failure

REFER to Page 211-02-3.

C1779

Continuous,

Blower Switch Failure

REFER to Page 412-02-3.

On-Demand

C1780

Continuous,

Temperature Select Failure

REFER to Page 412-02-3.

On-Demand

C1834

Continuous

Gauge Drive Current Fault

REFER to Page 413-01-7.

B1857

Continuous,

Climate Control On/Off Switch Circuit Failure

REFER to Page 412-02-3.

On-Demand

C1862

Continuous,

Contactor Circuit Failure

REFER to Auxiliary Contactor

On-Demand

Relay Control in Pages

414-03A-5, 414-03A-10,

414-03A-16 (lead acid vehicles)

or Pages 414-03B-6,

414-03B-11, 414-03B-16

(NiMH vehicles).

B1946

Continuous

A/C Post Evaporator Sensor Circuit Failure

REFER to Page 412-03-3.

U2015

Continuous,

Signal Link Fault (Non SCP)

REFER to Page 412-02-3.

On-Demand

B2119

Continuous

Compressor Failure

REFER to Page 412-02-3.

B2513

Continuous,

Blower (Fan) Circuit Failure

REFER to Page 412-02-3.

On-Demand

B2514

Continuous,

Blower (Fan) Circuit Short to Vbat

REFER to Page 412-02-3.

On-Demand

B2515

Continuous,

Heater Blower Relay Circuit Failure

REFER to Page 412-02-3.

On-Demand

B2516

Continuous,

Blower Control Circuit Failure

REFER to Page 412-02-3.

On-Demand

(Continued)

100-07-9

100-07-9

Electric Vehicle (EV) Diagnostic Direction

DIAGNOSIS AND TESTING (Continued)

Interface Adapter Assembly (IAA) Module Diagnostic Trouble Code (DTC) Index

DTC

Test Mode

Description

Action

B2517

Continuous

Emergency Power Off System Faulted

REFER to Page 414-03A-18

(lead acid vehicles) or Page

414-03B-18 (NiMH vehicles).

B2518

Continuous

Compressor Overtemp Fault

REFER to Page 412-03-3.

B2606

Continuous

A/C Temperature Sensor Out of Range

REFER to Page 412-03-3.

Traction Inverter Module (TIM) Diagnostic
Trouble Code (DTC) Index

Traction Inverter Module (TIM) Diagnostic Trouble Code (DTC) Index

DTC

Test Mode

Description

Action

C1184

Continuous

ABS System Is Not Operational

REFER to Page 206-09-3.

U1262

Continuous

SCP (J1850) Communication Bus Fault

No action required.

C1284

Continuous

Oil Pressure Switch Failure

REFER to Page 303-01-3.

B1342

Continuous

ECU - Defective

REPLACE the TIM. REFER to

Section 303-14

.

C1446

Continuous

Brake Switch - Circuit Failure

REFER to Regenerative

Braking in Page 414-03A-40

(lead acid vehicles) or Page

414-03B-37 (NiMH vehicles).

B1676

Continuous

Battery Pack Voltage Out of Range

REFER to Main/Precharge

Contactor Relay Control in

Page 414-03A-10 (lead acid

vehicles) or Page 414-03B-11

(NiMH vehicles).

C1750

Continuous

Acceleration Position Sensor Out of Range

REFER to Page 310-02-3.

C1755

Continuous

Power Limit Shutdown

REFER to Traction Battery

System in Page 414-03A-69

(lead acid vehicles) or Page

414-03B-71 (NiMH vehicles).

C1849

Continuous

Master Cylinder Pressure Out of Range

REFER to Regenerative

Braking in Page 414-03A-40

(lead acid vehicles) or Page

414-03B-37 (NiMH vehicles).

C1854

Continuous

Motor Temperature Out of Range

REFER to Page 303-14-2.

C1855

Continuous

Acceleration Position Sensor Conflict

REFER to Page 310-02-3.

C1856

Continuous

Traction Motor Encoder Circuit Failure

REFER to Page 303-14-2.

C1860

Continuous

PRNDL Input #3 Circuit Failure

REFER to Page 307-05-2.

C1861

Continuous

PRNDL Input #4 Circuit Failure

REFER to Page 307-05-2.

C1862

Continuous

Contactor Circuit Failure

REFER to Main/Precharge

Contactor Relay Control in

Pages 414-03A-5, 414-03A-10,

414-03A-16 (lead acid vehicles)

or Pages 414-03B-6,

414-03B-11, 414-03B-16

(NiMH vehicles).

U2015

Continuous

Signal Link Fault (Non SCP)

REFER to Page 206-09-4.

B2477

Continuous

Module Configuration Failure

REFER to Page 100-07-24 in

this section.

100-07-10

100-07-10

Electric Vehicle (EV) Diagnostic Direction

DIAGNOSIS AND TESTING (Continued)

Battery Control Module (BCM) Diagnostic
Trouble Code (DTC) Index — Lead Acid

Battery Control Module (BCM) Diagnostic Trouble Code (DTC) Index — Lead Acid

DTC

Test Mode

Description

Action

U1041

Continuous

SCP (J1850) Invalid/Missing Data for Vehicle

No action required.

Speed

U1243

Continuous

SCP (J1850) Invalid/Missing Data for Exterior

No action required.

Environment

U1262

Continuous

SCP (J1850) Communication Bus Fault

No action required.

B1342

Continuous,

ECU - Defective

CARRY OUT BCM

On-Demand

On-Demand Self-Test three

times. If DTC B1342 keeps

occurring, REPLACE the BCM.

REFER to

Section 414-03A

.

B1671

Continuous,

Battery Module Voltage Out of Range

REFER to Traction Battery

On-Demand

System in Page 414-03A-69.

B1676

Continuous,

Battery Pack Voltage Out of Range

REFER to Traction Battery

On-Demand

System in Pages 414-03A-10

and 414-03A-69.

P1794

Continuous,

Battery Voltage Circuit Malfunction

REFER to Traction Battery

On-Demand

System in Page 414-03A-69.

C1835

Continuous,

Current Sense Circuit Failure

REFER to Contactor Box

On-Demand

Current Sensors in Page

414-03A-22.

C1836

Continuous,

Battery Temperature Out of Range

REFER to Traction Battery

On-Demand

Charging/Heating System in

Page 414-03A-43.

C1837

Continuous,

Battery Heater Circuit Failure

REFER to Traction Battery

On-Demand

Charging/Heating System in

Page 414-03A-43.

C1838

Continuous,

Charging System Fault

REFER to Traction Battery

On-Demand

Charging/Heating System in

Page 414-03A-44.

C1839

Continuous

Leakage Fault

REFER to Current Leakage

Detection in Page 414-03A-26.

C1859

On-Demand

PRNDL Input #2 Circuit Failure

REFER to Traction Battery

Charging/Heating System in

Page 414-03A-44.

C1861

On-Demand

PRNDL Input #4 Circuit Failure

REFER to Traction Battery

Charging/Heating System in

Page 414-03A-44.

C1862

Continuous,

Contactor Circuit Failure

REFER to Negative Main

On-Demand

Contactor Relay Control in

Pages 414-03A-5, 414-03A-10,

414-03A-16.

C1863

Continuous

External Charging Fault

REFER to Traction Battery

Charging/Heating System in

Page 414-03A-44.

C1864

Continuous,

Battery Module Fault

REFER to Traction Battery

On-Demand

System in Page 414-03A-70.

B2137

Engineering Developement Code

No action needed.

(Continued)