Ford F150 Pickup. Instruction — part 1200

Fig. 49: Installing In Bed Tank Assembly Cover
Courtesy of FORD MOTOR CO.

2. Perform the fuel system leak test procedure; Refer to FUEL SYSTEM LEAK TEST .

SOLENOID VALVE - FUEL TANK

Removal

1. Remove the fuel tank(s); refer to the FUEL TANK - FORWARD IN-BED , FUEL TANK - MIDSHIP

or FUEL TANK - REAR IN-BED .

2. Remove the fuel tank solenoid valve electrical connector.

1. Remove the retaining screws.

CAUTION: When removing the fuel tank solenoid valve electrical connector, it is

possible that the connector pins may disengage from the solenoid
valve.

2003 Ford Pickup F150

2003 ENGINE Fuel Tank And Lines-Natural Gas - F150 Pickup

2. Remove the fuel tank solenoid valve electrical connector.

Fig. 50: Removing Fuel Tank Solenoid Valve Electrical Connector
Courtesy of FORD MOTOR CO.

3. Remove the fuel tank solenoid valve.

2003 Ford Pickup F150

2003 ENGINE Fuel Tank And Lines-Natural Gas - F150 Pickup

Fig. 51: Removing Fuel Tank Solenoid Valve
Courtesy of FORD MOTOR CO.

Installation

NOTE:

Replace fuel tank solenoid O-ring seal.

NOTE:

Lubricate the fuel tank solenoid O-ring seal with 5W30 engine oil meeting
Ford specification WSS-M2C153-G or equivalent prior to installation, to
help seal and ease the installation.

2003 Ford Pickup F150

2003 ENGINE Fuel Tank And Lines-Natural Gas - F150 Pickup

Fig. 52: Installing Fuel Tank Solenoid Valve
Courtesy of FORD MOTOR CO.

1. Follow the removal procedure in reverse order.

WARNING:

The maximum gap between the solenoid valve and the fuel tank
sealing surface must not be exceeded. If the gap is exceeded, fuel
leakage may occur resulting in a flammable mixture, which could
ignite and cause personal injury.

2003 Ford Pickup F150

2003 ENGINE Fuel Tank And Lines-Natural Gas - F150 Pickup