Ford F150 Pickup. Instruction — part 1201

Fig. 53: Checking Gap Between Solenoid Valve And Tank Sealing Surface
Courtesy of FORD MOTOR CO.

2. Check the gap between the solenoid valve and the tank sealing surface in the center portion of each

hexagonal flat with a feeler gauge. The gap must not exceed.05 mm (.002 in). The feeler gauge must be
inserted to a depth of 1.6 to 3.1 mm (.06 to.12 in) to make sure the measurement is accurate. If the gap
exceeds the allowable limit, remove the valve, inspect the sealing surfaces, replace and lubricate the seal
and repeat the tightening and inspection procedure.

3. Install the electrical connector retaining screws.

1. Install the electrical connector.

2. Install the electrical connector retaining screws.

4. Install the fuel tank(s); refer to FUEL TANK - FORWARD IN-BED , FUEL TANK - MIDSHIP or

FUEL TANK - REAR IN-BED .

5. Perform the Fuel System Leak Test procedure; Refer to FUEL SYSTEM LEAK TEST .

SUPPORT STRAPS - MID-SHIP TANK

Refer to TANK - MIDSHIP .

SUPPORT STRAPS - IN-BED TANK ASSEMBLY, UPPER

2003 Ford Pickup F150

2003 ENGINE Fuel Tank And Lines-Natural Gas - F150 Pickup

Refer to TANK - REAR IN-BED .

SPACER - MID-SHIP FUEL TANK MOUNTING

Removal

1. Remove the mid-ship fuel tank; refer to TANK - MIDSHIP .

2. Remove the mid-ship fuel tank mounting spacer.

1. Remove the retaining bolt.

2. Remove the mid-ship fuel tank mounting spacer.

Fig. 54: Removing Mid-Ship Fuel Tank Mounting Spacer
Courtesy of FORD MOTOR CO.

Installation

1. Follow the removal procedure in reverse order.

2003 Ford Pickup F150

2003 ENGINE Fuel Tank And Lines-Natural Gas - F150 Pickup

Fig. 55: Installing Mid-Ship Fuel Tank Mounting Spacer
Courtesy of FORD MOTOR CO.

FILLER VALVE - FUEL

Removal

1. Perform the Pressure Relief - Fuel Line Venting procedure; Refer to FUEL SYSTEM PRESSURE

RELEASE .

2. Remove the fuel filler valve retaining bolts.

2003 Ford Pickup F150

2003 ENGINE Fuel Tank And Lines-Natural Gas - F150 Pickup

Fig. 56: Removing Fuel Filler Valve Retaining Bolts
Courtesy of FORD MOTOR CO.

3. Remove the fuel filler valve.

1. Disconnect the high-pressure fuel line from the fuel filler valve.

2. Remove the fuel filler valve.

2003 Ford Pickup F150

2003 ENGINE Fuel Tank And Lines-Natural Gas - F150 Pickup