Ford F150 Pickup. Instruction — part 1863

Fig. 36: Identifying Special Tool(s)
Courtesy of FORD MOTOR CO.

1. Use Dial Indicator/Magnetic Base to inspect flywheel runout.

2003 Ford Pickup F150

2003 TRANSMISSIONS Instruction Transmission, Clutch & Transfer Case - General Information - F150 Pickup

Fig. 37: Inspecting Flywheel Runout
Courtesy of FORD MOTOR CO.

BEARING

1. Inspect the clutch pilot bearing for:

z

Misalignment and looseness in the crankshaft.

z

Needle rollers (A) for scoring, worn or broken rollers, inadequate grease or discoloration.

z

Seal leakage (B).

2003 Ford Pickup F150

2003 TRANSMISSIONS Instruction Transmission, Clutch & Transfer Case - General Information - F150 Pickup

Fig. 38: Inspecting Clutch Pilot Bearing
Courtesy of FORD MOTOR CO.

PRESSURE PLATE ADJUSTMENT

NOTE:

Self adjusting clutch pressure plate should always be adjusted before
installation.

2003 Ford Pickup F150

2003 TRANSMISSIONS Instruction Transmission, Clutch & Transfer Case - General Information - F150 Pickup

Fig. 39: Compressing Clutch Diaphragm Fingers
Courtesy of FORD MOTOR CO.

1. Compress the clutch diaphragm fingers.

1. Place (A) flywheel and (B) clutch pressure plate in a press.

2. Use a (C) suitable adapter and press the (D) clutch diaphragm fingers until the adjusting ring moves

freely.

2. Adjust the clutch pressure plate.

z

Rotate (A) adjusting ring counterclockwise until the (B) tension springs are compressed.

z

Hold (A) adjusting ring while releasing the pressure on the clutch fingers.

2003 Ford Pickup F150

2003 TRANSMISSIONS Instruction Transmission, Clutch & Transfer Case - General Information - F150 Pickup