Ford Falcon. Manual — part 14
100-04-28
Noise, Vibration and Harshness
100-04-28
DIAGNOSIS AND TESTING (Continued)
Condition
Source
Action
CHECK for leaks in the system.
Aerated fluid.
PURGE the air from the system.
REFER to Section 211-00 .
INSPECT the isolators for wear or
Steering gear isolators.
damage. REPAIR as necessary.
CHECK the fluid level. REFILL as
Low fluid.
necessary.
Power steering pump brackets loose
CHECK bolts, brackets and bracket
alignment. TIGHTEN bolts to
or misaligned.
specification. REPAIR or INSTALL
new brackets as necessary. REFER to
Section 211-02.
Steering gear clunk — occurs only
INSPECT the steering gear for loose
Steering gear.
while cornering over a bump (can be
mounting bolts. TIGHTEN as
temperature sensitive)
necessary. REFER to Section 211-02 .
Feedback (rattle, chuckle or knocking
Column intermediate/flexible shaft
INSTALL a new intermediate/flexible
noise in the steering gear) — a
joints damaged or worn.
shaft. REFER to Section 211-04 .
condition where roughness is felt in the
steering wheel when the vehicle is
driven over rough surfaces
TIGHTEN the nuts to specification or
Loose, damaged or worn tie-rod ends.
INSTALL new tie-rod ends as
necessary. REFER to Section 211-03 .
Steering gear insulators or mounting
TIGHTEN the bolts or INSTALL new
bolts as necessary. REFER to Section
bolts loose or damaged.
211-02 .
Steering column intermediate shaft
TIGHTEN the bolts to specification.
bolts are loose.
REPAIR or INSTALL a new steering
Steering column damaged or worn.
column as necessary. REFER to
Section 211-04 .
Loose suspension bushings, bolts or
INSPECT the suspension system.
TIGHTEN or INSTALL new
ball joints.
components as necessary. REFER to
Section 204-01 for front suspension or
Section 204-02 for rear suspension.
Feedback (nibble at the steering
Lateral runout in the tyre or wheel.
GO to Pinpoint Test G.
wheel) — a condition where slight
rotational movement is felt in the
steering wheel when the vehicle is
driven over rough or grooved surfaces
Accessory drive belt
ADJUST or INSTALL a new accessory
Loose or worn accessory drive belt.
squeal/chirp—when rotating the
belt as necessary. REFER to Section
steering wheel from stop to stop
303-05 .
Steering column intermediate/flexible
REPAIR or INSTALL a new
Power steering gear hiss
shaft-to-steering gear is binding or
intermediate/flexible shaft as
misaligned.
necessary. REFER to Section 211-04 .
Grounded or loose steering column
REPAIR as necessary.
boot at the dash panel.
Damaged or worn steering gear input
REPAIR or INSTALL a new steering
gear as necessary. REFER to Section
shaft and valve.
211-02 .
Steering column rattle
Loose bolts or attaching brackets.
TIGHTEN the bolts to specifications.
Loose, worn or insufficiently lubricated
LUBRICATE or INSTALL new steering
column bearings as necessary.
column bearings.
REFER to Section 211-04 .
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100-04-29
Noise, Vibration and Harshness
100-04-29
DIAGNOSIS AND TESTING (Continued)
Condition
Source
Action
Steering shaft insulators damaged or
INSTALL new insulators. REFER to
worn.
Section 211-04 .
Intermediate/flexible shaft compressed
INSTALL a new intermediate/flexible
or extended.
shaft. REFER to Section 211-04 .
Insufficiently lubricated steering shaft
LUBRICATE the steering shaft and
Steering column squeak or cracks
bushings.
shaft tube seals.
Loose or misaligned steering column
TIGHTEN or ALIGN the steering
shrouds.
column shrouds.
Steering wheel rubbing against
REPOSITION the steering column
steering column shrouds.
shrouds.
Insufficient lubricated speed control
LUBRICATE the speed control slip
slip ring.
ring.
Upper or lower bearing sleeve out of
REPOSITION the bearing sleeves.
position.
Incorrect assembly of components.
REPAIR or INSTALL a new power
Power steering pump noisy
Imperfections on the outside diameter
steering pump as necessary. REFER
or end surface of the power steering
to Section 211-02 .
pump rotor.
Damaged or worn power steering
pump rotor splines.
A crack on the inner surface of the
power steering pump cam.
Interference between the power
steering pump rotor and cam.
Damaged or worn power steering
pump rotor and pressure plates.
Power steering fluid flow into the
Power steering pump swish noise
Acceptable condition.
bypass valve of the pump valve
housing with fluid temperature below
54
°C (130°F).
PURGE the air from the system.
Power steering pump whine noise
Aerated fluid.
REFER to Section 211-00 . CHECK for
a leak in the system.
REPAIR or INSTALL a new power
Damaged power steering pump.
steering pump as necessary. REFER
to Section 211-02 .
REPAIR or INSTALL a new power
Damaged valve cover O-ring seal.
steering pump as necessary. REFER
to Section 211-02 .
Power steering pump clicking
Power steering pump rotor slippers too
REPAIR or INSTALL a new power
long, excessive rotor slipper-to-slot
steering pump as necessary. REFER
(mechanical) noise
clearance or damaged or worn rotor
to Section 211-02 .
assembly.
Damaged corners on the outside
REPAIR or INSTALL a new power
Power steering pump clatter noise
diameter or the power steering rotor or
steering pump as necessary. REFER
distorted rotor slipper ring.
to Section 211-02 .
Symptom Chart—Suspension Noise/Vibration
Condition
Source
Action
Squeak or grunt—noise from the front
Under these conditions, the noise is
Front stabilizer bar insulators.
suspension, occurs more in cold
acceptable. CHECK TSBs.
ambient temperatures—more
noticeable over rough roads or when
turning
Clunk—noise from the front
INSPECT for loose nuts or bolts.
Loose front struts or shocks.
TIGHTEN to specifications. REFER to
suspension, occurs in and out of turns
Section 204-01 .
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100-04-30
Noise, Vibration and Harshness
100-04-30
DIAGNOSIS AND TESTING (Continued)
Condition
Source
Action
Clunk—noise from the rear
INSPECT for loose or damaged rear
Loose rear suspension components.
suspension, occurs when shifting from
suspension components. REPAIR or
INSTALL new components as
reverse to drive
necessary. REFER to Section 204-02 .
Click or pop—noise from the front
CARRY OUT a ball joint inspection.
Worn or damaged ball joints.
suspension—more noticeable over
INSTALL new control arm as
rough roads or over bumps
necessary. REFER to Section 204-01 .
Front suspension noise—a squeak,
Steering components.
Go to PinPoint Test G .
creak or rattle noise—occurs mostly
Loose or bent front struts or shock
absorbers.
over bumps or rough roads
Damaged spring or spring mounts.
Damaged or worn control/radius arm
bushings.
Worn or damaged stabilizer bar
bushings or links.
Rear suspension noise—a squeak,
Loose or bent rear shock absorbers.
Go to PinPoint Test H .
creak or rattle noise—occurs mostly
Damaged spring or spring mounts.
Damaged or worn control arm
over bumps or rough roads
bushings.
Shudder—occurs during acceleration
Rear drive axle assembly
CHECK the axle mounts and the rear
suspension for damage or wear.
from a slow speed or stop
mispositioned.
REPAIR as necessary.
Incorrect or high CV joint operating
CHECK vehicle ride height is within
angle.
limits. REPAIR as necessary.
Damaged or worn front suspension
CHECK for a loose stabilizer bar,
damaged or loose strut/strut bushings
components.
or loose or worn ball joints. INSPECT
the steering linkage for wear or
damage. REPAIR or INSTALL new
components as necessary.
Shimmy—most noticeable on
CHECK the caster alignment angle.
Excessive positive caster.
coast/deceleration—also hard steering
CORRECT as necessary. REFER to
condition
Section 204-00 .
Symptom Chart—Tyre Noise/Vibration
Condition
Source
Action
Tyre noise—hum/moan at constant
SPIN the tyre and CHECK for tyre
Abnormal wear patterns.
wear. INSTALL a new tyre as
speeds
necessary. INSPECT for
damaged/worn suspension
components. CARRY OUT wheel
alignment.
Tyre noise—noise tone lowers as the
BALANCE the tyre and road test.
Out-of-balance tyre.
INSTALL a new tyre as necessary.
vehicle speed is lowered
REFER to Section 204-04 .
Tyre noise — ticking noise, changes
INSPECT the tyre. REPAIR as
Nail puncture or stone in tyre tread.
with speed
necessary.
Wheel and tyre—vibration and noise
Damaged or worn tyre.
Go to PinPoint Test I .
concern is directly related to vehicle
speed and is not affected by
acceleration, coasting or decelerating
Tyre wobble or shudder — occurs at
SPIN the tyre and CHECK for
Damaged wheel bearings.
abnormal wheel bearing play or
lower speeds
roughness. ADJUST or INSTALL new
wheel bearings as necessary. REFER
to Section 204-01 for front bearings or
Section 204-02 for rear bearings.
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100-04-31
Noise, Vibration and Harshness
100-04-31
DIAGNOSIS AND TESTING (Continued)
Condition
Source
Action
INSPECT the wheel for damage.
Damaged wheel.
INSTALL a new wheel as necessary.
REFER to Section 204-04 .
Damaged or worn suspension
INSPECT the suspension components
for wear or damage. REPAIR as
components.
necessary.
CHECK the wheel nuts. TIGHTEN to
Loose wheel nuts.
specification. REFER to Section
204-04 .
SPIN the tyre and CHECK for
Damaged or uneven tyre wear.
abnormal tyre wear or damage.
INSTALL a new tyre as necessary.
REFER to Section 204-04 .
Tyre shimmy or shake— occurs at
Wheel/tyre out of balance.
BALANCE the wheel/tyre assembly.
lower speeds
CHECK for abnormal tyre wear.
Uneven tyre wear.
INSTALL a new tyre as necessary.
REFER to Section 204-04 .
Excessive radial runout of wheel or
CARRY OUT a radial runout test of the
wheel and tyre. INSTALL a new tyre
tyre.
as necessary. REFER to Section
204-04 .
Worn or damaged wheel studs or
INSPECT the wheel studs and wheels.
INSTALL new components as
elongated stud holes.
necessary.
Excessive lateral runout of the wheel
CARRY OUT a lateral runout test of
the wheel and tyre. CHECK the wheel,
or tyre.
tyre and hub. REPAIR or INSTALL
new components as necessary.
Foreign material between the brake
CLEAN the mounting surfaces of the
brake disc and hub. CHECK the brake
disc and hub or in the brake disc fins.
disc fins for material.
High speed shake or shimmy—occurs
Excessive wheel hub runout.
Go to PinPoint Test J .
Damaged or worn tyres.
at high speeds
Damaged or worn wheel bearings.
Worn or damaged suspension or
steering linkage components.
Brake disc or drum imbalance.
Symptom Chart—Transmission (Manual) Vibration
Condition
Source
Action
Clutch rattling noise—occurs with
Flywheel bolts, clutch housing bolts or
TIGHTEN the bolts to specifications.
clutch engaged, noise
clutch pressure plate bolts loose.
CHECK the bolts for damage.
changes/disappears with clutch pedal
depressed
Clutch squeaking noise—noise is
INSTALL a new pilot bearing. REFER
Pilot bearing seized or damaged.
heard when the clutch is
to Section 308-01 .
operated—vehicle moves slowly or
creeps when the clutch is
disengaged—can also be difficult to
shift into first and reverse gear
Clutch squeaking noise—occurs with
INSPECT the clutch pedal for wear or
Worn clutch pedal shaft or bushings.
damage. REPAIR as necessary.
clutch pedal depressed/released
REFER to Section 308-02 .
Clutch whirring/rattle noise—occurs
Worn, damaged or misaligned clutch
INSTALL a new clutch release
when clutch pedal is depressed
release bearing.
bearing. REFER to Section 308-02 .
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