Ford Falcon. Manual — part 13
100-04-24
Noise, Vibration and Harshness
100-04-24
DIAGNOSIS AND TESTING (Continued)
Condition
Source
Action
Excessive runout of valve seats on the
CARRY OUT a valve seat runout test.
INSPECT the valve face and seat.
valve face.
INSTALL new valves as necessary.
REFER to Section 303.
Rattling noise—from the bottom of the
Loose muffler shields or catalytic
CHECK the exhaust system for loose
vehicle
converter shields.
shields. REPAIR as necessary.
Thumping noise—from the bottom of
Exhaust pipe/muffler grounded to
CHECK the exhaust system to chassis
clearance. CHECK the exhaust system
the vehicle, worse at acceleration
chassis.
hangers for damage. REPAIR as
necessary.
Engine vibration—increases intensity
CARRY OUT Neutral Engine Run-up
Engine out-of-balance.
(NERU) Test. ROTATE the torque
as engine rpm is increased
converter, 120
° for 3 bolt and 180° for
4 bolt. INSPECT the torque converter
pilot outer diameter to crankshaft pilot
inner diameter.
Engine vibration—is felt with increases
CARRY OUT the Exhaust System
Strain on exhaust mounts.
Neutralizing procedure in this section.
and decreases in engine rpm
REPAIR as necessary.
Damaged or worn powertrain/drivetrain
CHECK the powertrain/drivetrain
mounts for damage. REPAIR as
mounts.
necessary.
Engine or transmission grounded to
INSPECT the powertrain/drivetrain for
correct clearances. REPAIR as
chassis.
necessary.
Engine vibration—vibration felt at all
CARRY OUT Engine Accessory Test.
Excessive engine pulley runout.
INSTALL a new engine pulley as
times
necessary. REFER to Section 303.
Damaged or worn accessory
CARRY OUT Engine Accessory Test.
REPAIR or INSTALL a new
component.
component as necessary. REFER to
Section 303-05.
Engine vibration—mostly at
CHECK the ignition system. INSTALL
Combustion instability.
coast/neutral coast—condition
new components as necessary.
improves with vehicle accelerating
Engine vibration or shudder—occurs
INSPECT the spark plugs for cracks,
Worn or damaged spark plugs.
with light to medium acceleration
high resistance or broken insulator.
INSTALL a new spark plug(s) as
above 56 km/h (35 mph)
necessary.
REPAIR or INSTALL a new injector as
Plugged fuel injector.
necessary.
INSPECT the spark plug wires for
Damaged spark plug wire.
damage. INSTALL a new spark plug
wire(s) as necessary.
INSPECT the fuel for contamination.
Contaminated fuel.
DRAIN the fuel system and refill.
CHECK the torque converter. INSTALL
Worn or damaged torque converter.
a new torque converter as necessary.
REFER to Section 307-01 .
Symptom Chart—Idle Noise/Vibration
Condition
Source
Action
Idle air control (IAC) valve moan —
GO to Component Tests in this
IAC valve is contaminated with oil.
occurs on throttle tip-out
section.
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100-04-25
Noise, Vibration and Harshness
100-04-25
DIAGNOSIS AND TESTING (Continued)
Condition
Source
Action
Accessory drive belt chirp — occurs at
Accessory drive belt worn, or pulley is
INSPECT for loose or misaligned
idle or high idle, cold or hot—most
pulleys. CHECK the drive belt for wear
misaligned or loose.
common occurrence is during humid
or damage. INSTALL new pulley(s) or
accessory drive belt, as necessary.
weather
REFER to Section 303-05 .
Accessory drive bearing hoot —
Accessory drive idler or tensioner
Go to PinPoint Test C .
occurs at idle or high idle in cold
pulley bearing is experiencing stick/slip
temperatures of approximately +4
°C
between ball bearings and bearing
(+40
°F) or colder at first start of the
race.
day
Power steering moan — occurs at high
High fluid viscosity, or plugged
Go to PinPoint Test D .
idle and possibly at idle during the first
reservoir screen in power steering
cold start of the day in temperatures of
reservoir starves pump causing
approximately -18
°C (0°F) or
cavitation.
colder—noise can even be a severe
screech for less than one minute in
very cold temperatures of
approximately -29
°C (-20°F) or colder
Alternator whine — during high
CHECK for changes in the noise level
Alternator electrical field noise.
electrical loads at idle or high idle, a
while changing electrical loads (such
high pitch whine or moan is emitted
as rear defrost, headlamps etc.).
CARRY OUT a alternator load test.
from the alternator
REFER to Section 414-00 . If the
system passes the load test, the noise
is from the alternator bearings,
INSTALL new bearings. If the system
fails the load test, INSTALL a new
alternator. REFER to Section 414-02 .
Drumming noise — occurs inside the
Exhaust system vibration excites the
Go to PinPoint Test E .
vehicle during idle or high idle, hot or
body resonances inducing interior
cold—very low-frequency drumming is
noise.
Engine vibration excites the body
very rpm dependent
resonances inducing interior noise.
Hissing noise — occurs during idle or
Vacuum leak or idle air control (IAC)
CHECK the air intake system from the
high idle that is apparent with the hood
inlet to each cylinder intake port.
valve flow noise.
DISCARD the leaking parts, and
open
INSTALL a new component.
CHECK for correct driveline angles.
Automatic transmission buzz or hiss
Incorrect driveline angles.
REPAIR as necessary. REFER to
Section 205-00 .
Worn or damaged main control
Using a transmission tester,
ACTIVATE the solenoids to duplicate
solenoids or valves.
sound. INSTALL new components as
necessary. REFER to Section 307-01 .
Manual Transmission Clutch throw-out
INSTALL a new throw-out bearing.
Worn throw-out bearing.
bearing whine—a change in noise
REFER to Section 308-01 .
pitch or loudness while depressing the
clutch pedal
Heating, vacuum and air conditioning
Damaged or worn HVAC blower
INSTALL a new blower motor. REFER
(HVAC) system chirp — most audible
bearing.
to Section 412-02 .
inside the vehicle—listen for a change
in noise pitch or loudness while
changing the HVAC system blower
speed
Air conditioning (A/C) clutch ticking —
Acceptable noise.
LISTEN to the clutch to determine if
occurs when the compressor clutch
the noise occurs with clutch
Incorrect air gap.
engagement. A small amount of noise
engages
is acceptable. If the noise is excessive,
CHECK the A/C clutch air gap.
INSPECT the A/C clutch for wear or
damage. INSTALL a new clutch as
necessary. REFER to Section 412-03 .
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100-04-26
Noise, Vibration and Harshness
100-04-26
DIAGNOSIS AND TESTING (Continued)
Condition
Source
Action
Intermittent rattle, or scraping/rubbing
INSPECT the exhaust system for
Loose exhaust heat shield(s).
loose parts using a glove or clamps to
noise
verify cause. REPAIR as necessary.
REFER to Section 309-00 .
Wiring, hose or other part interfering
INSPECT the accessory drive system
closely verifying there is adequate
with the accessory drive belt or pulley.
clearance to all rotating components.
REPAIR as necessary.
Engine ticking or knocking noise —
Piston noise or valvetrain noise (bled
Go to PinPoint Test F .
occurs during idle or high idle during
down lifter/lash adjuster).
the first cold start of the day
A continuous, speed-dependent rattle
Piston noise or valvetrain noise (bled
Go to PinPoint Test F .
from the engine — occurs during idle
down lifter/lash adjuster).
or high idle during the first cold start of
the day and disappears as the engine
warms up
Idle vibration—a low-frequency
Using the diagnostic tool, CHECK the
Cylinder misfire.
vibration (5-20 Hz) or mild shake that
ignition system. CARRY OUT a
cylinder power test. REFER to Section
is felt through the seat/floorpan
303-00 .
Engine or torque converter out of
VERIFY the torque converter to
crankshaft pilot clearance is correct,
balance.
REPAIR as necessary. RE-INDEX the
torque converter on the flex plate by
120
° on a 3-bolt converter or 180° for
a 4-bolt converter. REFER to Section
307-01 . RETEST the vehicle.
Idle vibration—a high-frequency
VERIFY concern occurs at engine
Exhaust system mounts bound up.
vibration (20–80 Hz) or buzz, that is
firing frequency. CHECK that the
exhaust system vibrates at the same
felt through the steering wheel or seat
frequency as the engine. ADD 9–14
km (20–30 lb.) to the tail pipe to test,
CARRY OUT Exhaust System
Neutralizing in this section.
INSPECT that the power steering lines
Power steering lines grounded out.
are not contacting the chassis or each
other. REPAIR as necessary.
NEUTRALIZE the powertrain/drivetrain
Engine mounts binding.
mounts. CARRY OUT
Powertrain/Drivetrain Mount
Neutralizing in this section.
Symptom Chart—Squeak and Rattle
Condition
Source
Action
Squeak—heard inside the vehicle
Insufficient lubrication on the door
LUBRICATE the hinge or check strap.
when closing/opening the door
hinge or check strap.
Internal door components loose,
CHECK the inside of the door.
TIGHTEN or ALIGN as necessary.
rubbing or misaligned.
USE the Rotunda Squeak and Rattle
Kit to ISOLATE any rubbing
components.
Squeak—heard inside the vehicle
REPAIR or INSTALL a new glass
Worn or damaged glass run/channel.
run/channel. REFER to Section 501-11
when closing/opening the window
.
Squeak—heard outside of vehicle
Exhaust shield rubbing against the
CHECK the exhaust system. REPAIR
as necessary. REFER to Section
when closing/opening the door
chassis or exhaust pipe.
309-00 .
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100-04-27
Noise, Vibration and Harshness
100-04-27
DIAGNOSIS AND TESTING (Continued)
Condition
Source
Action
Squeak—occurs with initial brake
Under certain conditions, asbestos free
Disc brake pads.
pads can generate a squeak noise.
pedal application
This noise is normal and does not
indicate a concern.
Squeak—a constant noise that occurs
INSPECT the pads for oil, grease or
Damaged or worn disc brake pads.
brake fluid contamination. CHECK for
with brake pedal applications
glazed linings. A brake disc with hard
spots will also cause a squeak type
noise. REPAIR or INSTALL new brake
pads as necessary. REFER to Section
206-03 .
Squeak—noise occurs over bumps or
INSPECT the control arm bushings.
Worn control arm bushings.
Spray with lubricant and CARRY OUT
when turning
a “bounce test” to determine which
bushing. REPAIR as necessary.
REFER to Section 204-01 for front
bushings or Section 204-02 for rear
bushings.
Worn or damaged shock
INSPECT the shock absorber for
damage. CARRY OUT a “bounce test”
absorber/strut.
to isolate the noise. INSTALL a new
shock absorber/strut as necessary.
REFER to Section 204-01 for front
shock absorber/strut or Section 204-02
for rear shock absorber/strut.
Rattle—heard when closing/opening
Loose internal door mechanism,
REPEAT the motion or CARRY OUT a
“tap test” to duplicate the noise.
the door or window
bracket or attachment.
INSPECT the door for loose
components. TIGHTEN loose
components.
Squeak or rattle—heard inside the
Misaligned glove compartment
ALIGN the glove compartment door.
vehicle over rough roads/bumps
door/hinge.
Instrument panel trim loose or
INSPECT the instrument panel trim for
missing or loose clips or screws.
misaligned.
REPAIR as necessary.
CARRY OUT a “touch test”.
Loose interior component or trim.
ELIMINATE the noise by pressing or
pulling on interior trim and
components.
Squeak or rattle—noise with a
INSPECT the upper and lower
Damaged or worn sub-frame mounts.
absorbers for damage or wear.
vibration concern
CHECK the sub-frame for damage.
CHECK the nuts and bolts are
tightened to specifications. TIGHTEN
as necessary.
Symptom Chart—Steering Noise/Vibration
Condition
Source
Action
Steering grunt or shudder — occurs
GO to Steering Gear Grunt/Shudder
Steering gear or power steering hoses.
when turning into or out of a turn at
Test component test in this section.
low speeds (temperature sensitive)
Steering System clonk—hydraulic
CHECK for leaks in the system.
Air in the steering hydraulic system.
PURGE the air from the system.
knocking sound
REFER to Section 211-00 .
Power steering pump moan — loud
Power steering hose grounded out to
INSPECT the power steering hoses.
humming noise occurs when the
chassis.
REPAIR as necessary.
steering wheel is rotated to the stop
position. Produces a 120-600 Hz
frequency that changes with rpm
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