Ford Falcon. Manual — part 408

501-05-1

Interior Trim and Ornamentation

501-05-1

SECTION : 501-05 Interior Trim and Ornamentation

VEHICLE APPLICATION : 2003.0 BA Falcon
CONTENTS

PAGE

SPECIFICATIONS

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .501-05-2

DESCRIPTION AND OPERATION

Interior Trim and Ornamentation . . . . . . . . . . . . . . . . . . . . . . . 501-05-3

Interior

Trim

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..501-05-3

Luggage compartment Interior Trim System . . . . . . . . . . . . . . . . . . 501-05-3

REMOVAL AND INSTALLATION

A — Pillar Trim Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 501-05-4

B — Pillar Upper & Lower Trim Panel . . . . . . . . . . . . . . . . . . . . ...501-05-4

C — Pillar Trim Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 501-05-4

D — Pillar Trim Panel — Wagon . . . . . . . . . . . . . . . . . . . . . . ...501-05-4

Front Door Trim Panel . . . . . . . . . . . . . . . . . . . . . . . . . . ...501-05-4

Rear Door Lo Series Trim Panel . . . . . . . . . . . . . . . . . . . . . . . 501-05-5

Rear Quarter Trim Panel — Wagon . . . . . . . . . . . . . . . . . . . . . ..501-05-6

Quarter Trim Panel — Ute . . . . . . . . . . . . . . . . . . . . . . . . . .501-05-6

Loadspace Trim Panel — Ute . . . . . . . . . . . . . . . . . . . . . . . . 501-05-7

Liftgate Upper Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501-05-7

Liftgate Lower Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501-05-7

Parcel Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501-05-7

Sunvisor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .501-05-8

Headliner — Wagon . . . . . . . . . . . . . . . . . . . . . . . . . . . ...501-05-8

Headliner — Sedan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501-05-8

Headliner — Ute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501-05-9

Luggage Compartment Cover Lower Back . . . . . . . . . . . . . . . . . . . 501-05-9

Luggage Compartment Quarter Trims . . . . . . . . . . . . . . . . . . . . .501-05-10

Luggage Compartment Load Floor Carpet . . . . . . . . . . . . . . . . . . ..501-05-10

Spare Wheel Board . . . . . . . . . . . . . . . . . . . . . . . . . . . ..501-05-10

Package Tray Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . 501-05-11

Decklid Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501-05-11

Front Door Watershield . . . . . . . . . . . . . . . . . . . . . . . . . . 501-05-12

Rear Door Watershield . . . . . . . . . . . . . . . . . . . . . . . . . . 501-05-12

Front Inner Scuff Plate (RH) . . . . . . . . . . . . . . . . . . . . . . . . 501-05-12

Front Inner Scuff Plate (LH) . . . . . . . . . . . . . . . . . . . . . . . . .501-05-13

Rear Inner Scuff Plate . . . . . . . . . . . . . . . . . . . . . . . . . . ..501-05-13

Rear Outer Scuff Plate . . . . . . . . . . . . . . . . . . . . . . . . . . .501-05-13

501-05-2

Interior Trim and Ornamentation

501-05-2

SPECIFICATIONS

Torque Specifications

Description

Nm

B-Pillar trim panel screws

1.5-1.9

Sunvisor screws

1.7

Sunvisor check block

1.7

Liftgate lower panel nut and washer

3

assembly
D-Pillar panel screw

1.5

G11849 en

501-05-3

Interior Trim and Ornamentation

501-05-3

DESCRIPTION AND OPERATION

Interior Trim and Ornamentation

Interior Trim

The interior trim consists of the following components:

A-pillar lower trim panels
B-pillar trim panels
C-pillar trim panels
D-pillar trim panels
front door sail panels
front door scuff plate trim panels
front door trim panels
headliner
liftgate scuff plate trim panel
liftgate trim panel
rear door sail panels
rear door scuff plate trim panels
rear door trim panels
front quarter trim panels
sun visors
window control switch panel cover

Luggage compartment Interior Trim

System

The luggage compartment consists of the following

trim components:

Cover lower back
Quarter trims
Load floor carpet
Spare wheel board
Package tray insulator
Decklid trim (Hi series only)

G11850 en

501-05-4

Interior Trim and Ornamentation

501-05-4

REMOVAL AND INSTALLATION

A — Pillar Trim Panel

C — Pillar Trim Panel

Removal

Removal

1. Follow removal instructions as shown in figure.

1. Follow removal instructions shown in figure.

Item

Description

Item

Description

1

Moulding assy w/shield garn

1

Quarter trim panel - upper

2

Panel body side LH

2

Quarter panel outer

Installation

Installation

1. Reverse removal procedure.

1. Reverse removal procedure.

B — Pillar Upper & Lower Trim Panel

D — Pillar Trim Panel — Wagon

Removal

Removal

1. Follow removal instructions shown in figure.

1. Follow removal instructions shown in figure.

Item

Description

Item

Description

1

Panel - Centre body pillar I/S fin

1

Rear pillar trim

2

Cover - Front seat belt adjuster

2

Screw

3

Screw #8 18x0.5 Round washer head

Installation

Installation

1. Reverse removal procedure.

1. Reverse removal procedure.

Front Door Trim Panel

Removal
1. Insert small flat head screw driver at point shown.

G11851 en