Ford Falcon. Manual — part 406
501-03-7 Body
Closures 501-03-7
REMOVAL AND INSTALLATION (Continued)
Installation
Front Door Beltline Inner
1. Reverse removal procedure.
Removal
NOTE: "Yellow" ID dot on right end of seal.
1. Remove front door beltline inner weatherstrip as
shown in figure.
Front Door Beltline Outer
Removal
1. Remove front door beltline outer weatherstrip as
shown in figure.
Installation
1. Reverse removal procedure.
NOTE: Part must be fully seated onto flange.
Installation
Rear Door Beltline Inner
1. Reverse removal procedure.
Removal
NOTE: Item 1 must click into door panel to ensure
1. Remove rear door beltline inner weatherstrip as
clips are fully seated.
shown in figure.
Rear Door Beltline Outer
Removal
1. Remove rear door beltline outer weatherstrip as
shown in figure.
Installation
1. Reverse removal procedure.
NOTE: Part must be fully seated onto flange.
Weatherstrip angle cut to rear.
Installation
1. Reverse removal procedure.
NOTE: Item 1 must click into door panel to ensure
clips are fully seated.
G80849 en
501-03-8 Body
Closures 501-03-8
REMOVAL AND INSTALLATION (Continued)
B Pillar Aplique
Weatherstrip Door Outer — Ute
Removal
Removal
1. Applique to be pulled off at clip.
1. Remove door outer weatherstrip as shown in
figure.
2. Remove remaining tape.
3. Use thinners to remove remaining tape off
vehicle.
Installation
1. Applique to be clipped in at front.
2. Applique to be pushed forward on door steel.
3. Tape pushed down to adhere to sheet steel.
Rocker Margin Seal
Removal
1. Remove rocker margin seal weatherstrip as
shown in figure.
Installation
1. Reverse removal procedure.
Exterior — Ute
Removal
1. Remove exterior weatherstrip as shown in figure.
Installation
1. Reverse removal procedure.
Installation
1. Reverse removal procedure.
G80849 en
501-03-9 Body
Closures 501-03-9
REMOVAL AND INSTALLATION (Continued)
Front Door Glass Run
Rear Door Glass Run
Removal
Removal
NOTE: To aid installation, lubricate the corner
NOTE: To aid installation, lubricate the corner
mouldings lightly with water based lubricant (eg tyre
mouldings lightly with water based lubricant (eg tyre
lube, KY). Do not use petroleum based lubricants.
lube, KY). Do not use petroleum-based lubricants.
NOTE: The B pillar corner is the alignment datum for
NOTE: For the rear door, the division bar corner is the
the front door Glass Run Weatherstrip.
alignment datum.
1. Fit the B pillar corner moulding first and the
1. Fit the division bar corner first. Use the top bar
adjacent 100mm of the top bar. Use the adjacent
extrusions to position the lightly lubricated corner
extrusions to position the corner mould.
mould.
2. Refer to Fig. 9. Assemble the B pillar extrusion
2. Work forward along the top bar towards the B
with an even gap all the way down for later fitment
pillar corner. Fit the B pillar corner again using the
of the B pillar applique.
adjacent extrusions to position the corner mould.
3. Fit the A pillar corner. Again use the extrusion to
3. Refer Fig. 9. Assemble the B pillar extrusion with
position the lubricated corner.
an even gap all the way down for later fitment of
the B pillar applique.
4. Assemble the remainder of the top bar extrusion.
4. Fit the division bar extrusion.
5. Assemble the A pillar extrusion.
NOTE: Assembly of the top bar section to the
NOTE: Assembly of the top bar section to the
door upper requires the outer lip to be pushed in
door upper requires the outer lip to be pushed in
first before the inner lip can be pushed home.
first before the inner lip can be pushed home.
(This also applies to the vertical A pillar and B
(This also applies to the vertical A pillar and B
pillar extrusions).
pillar extrusions).
Installation
Installation
1. Reverse removal procedure.
1. Reverse removal procedure.
G80853 en
501-04-1
Pickup Bed and Platform Body
501-04-1
SECTION : 501-04 Pickup Bed and Platform Body
VEHICLE APPLICATION : 2003.0 BA Falcon
CONTENTS
PAGE
GENERAL PROCEDURES
Hoisting the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501-04-2
REMOVAL AND INSTALLATION
Pickup Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .501-04-3
Aluminium Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..501-04-5
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