Ford Falcon. Manual — part 404
501-02-8
Front End Body Panels
501-02-8
REMOVAL AND INSTALLATION (Continued)
6. Remove 4 remaining bolts as shown. For
3. Remove the LH cowl grille.
additional information, refer to Section 501-02.
Item
Description
Item
Description
1
Scrivet
1
Bolt
2
LH Cowl Grill Assembly
2
Front Fender
4. Remove the RH cowl grille.
NOTE: Front fender bolt is removed during headlight
removal process.
Installation
1. To install, reverse the removal procedure.
Modestry Panel
Removal
1. Remove the grille. For additional information, refer
to Section 501-08.
2. Remove the 2 retaining scrivets and release the
retaining legs from the metal bracket below the
modestry panel.
Item
Description
1
Scrivet
2
RH Cowl Grill Assembly
Installation
1. To install, reverse the removal procedure.
Fender
Removal
1. Remove wheels. For additional information, refer
to Section 200-04.
2. Remove splashshield. For additional information,
3. Remove the modesty panel.
refer to Section 501-02.
Installation
3. Remove side indicator lamp. For additional
1. To install, reverse the removal procedure.
information, refer to Section 417-01.
4. Remove front bumper. For additional information,
Hood Prop
refer to Section 501-00.
Removal
5. Remove headlamp. For additional information,
refer to Section 417-01.
1. Raise hood and support it.
2. Pry the prop the retaining clips from the ball
retainers using small screw driver.
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501-02-9
Front End Body Panels
501-02-9
REMOVAL AND INSTALLATION (Continued)
3. Remove prop from vehicle.
Item
Description
Installation
1
Hinge
1. Install spring clips to ball retainers.
2
Bolt
2. Snap ball retainers onto ball studs. Check
operation.
Installation
1. Reverse the removal procedure. Care must taken
Hood/Hood Hinge
when aligning hinge to hood prop/s to tighten
attaching the bolts.
Removal
1. Open hood and suport hood in the open position.
2. Fit fender covers.
3. Remove the hood props.
4. Scribe around hinge and remove hinge retaining
bolts, remove hood from vehicle.
Item
Description
1
Hinge
2
Bolt
3
Hood
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501-03-1 Body
Closures 501-03-1
SECTION : 501-03 Body Closures
VEHICLE APPLICATION : 2003.0 BA Falcon
CONTENTS
PAGE
REMOVAL AND INSTALLATION
Door Windlace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..501-03-2
Weatherstrip Front and Rear Doors . . . . . . . . . . . . . . . . . . . . . ..501-03-3
Decklid Weatherstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . .501-03-4
Liftgate Weatherstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . .501-03-4
Roof Side Rail - Sedan . . . . . . . . . . . . . . . . . . . . . . . . . . .501-03-4
Roof Side Rail — Wagon . . . . . . . . . . . . . . . . . . . . . . . . . ..501-03-6
Dash Panel Upper Seal . . . . . . . . . . . . . . . . . . . . . . . . . . 501-03-6
Hood Inner Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501-03-6
Front Door Beltline Outer . . . . . . . . . . . . . . . . . . . . . . . . . ..501-03-7
Rear Door Beltline Outer . . . . . . . . . . . . . . . . . . . . . . . . . ..501-03-7
Rear Door Beltline Inner . . . . . . . . . . . . . . . . . . . . . . . . . ...501-03-7
Rear Door Beltline Inner . . . . . . . . . . . . . . . . . . . . . . . . . ...501-03-7
B Pillar Aplique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..501-03-8
Rocker Margin Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . ..501-03-8
Weatherstrip Door Outer — Ute . . . . . . . . . . . . . . . . . . . . . . ...501-03-8
Exterior — Ute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..501-03-8
Front Door Glass Run . . . . . . . . . . . . . . . . . . . . . . . . . . ...501-03-9
Rear Door Glass Run . . . . . . . . . . . . . . . . . . . . . . . . . . ...501-03-9
501-03-2 Body
Closures 501-03-2
REMOVAL AND INSTALLATION
Door Windlace
1. The door opening weatherstrip is a roll on fit,
attaching to the body pinch weld flange. Refer to
illustration for assembly start and finish point
locations.
Installation
Repeat B pillar corner process on A pillar corner
finish fitting windlace down A pillar.
1. Fit windlace starting at bottom of B pillar pushing
Check and smooth out any bumps in windlace
down B pilar until windlace will not go down any
fitment using crimping tool to crimp windlace in B
further. Then roll up B pillar fitting over flange as
pillar corner.
you go.
Roll around B pillar corner making sure windlace
fits up tight into corner but does not sit up high on
style line.
Continue rolling along header.
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