Ford Falcon. Manual — part 266

308-03a-26

Manual Transmission — I6

308-03a-26

DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES

Disassembly

General

1. Using a press and Pinion Bearing Cone Remover

or equivalent, remove input shaft bearing.

NOTE: The following transmission subassembly

procedures should be performed only when

necessary. After carefully inspecting each

subassembly, disassemble only those requiring

component replacement or further inspection.

Input Shaft Bearing

Special Tool(s)

Differential Side Bearing

Replacer

205-412

Pinion Bearing Cone Replacer

205-408-01

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Manual Transmission — I6

308-03a-27

DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES (Continued)

Special Tool(s)

Assembly
1. Using a press and a capped length of pipe, install

Bearing Cone Replacer

input shaft bearing.

205-412

Disassembly
1. Using Bearing Cup Puller and Slide Hammer or

equivalent, remove bearing cup.

Input shaft — to — output shaft

bearing cup

Special Tool(s)

Bearing Cup Puller

205-408

Slide Hammer D80L

205-102

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Manual Transmission — I6

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DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES (Continued)

Special Tool(s)

Assembly
1. Using Bearing Cone Replacer, press bearing cup

Bearing Pulley Attachment

in input shaft pocket.

205-408-01

CAUTION: Make sure bearing cup is fully

seated.

Disassembly
1. Using Bearing Pulling Attachment or equivalent,

press off input shaft-to-output shaft taper roller

bearing.

Output Shaft

Special Tool(s)

Pinion Bearing Cone Replacer

205-411

2. Remove snap ring.

Spiral Snap Ring Replacer

308-259

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Manual Transmission — I6

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DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES (Continued)

3. Using a press and Pinion Bearing Cone Remover 5. Remove fifth gear snap ring.

or equivalent, remove 3rd/4th synchronizer, 3rd

speed blocking ring, and 3rd gear as an

assembly.

6. Using a press and Pinion Bearing Cone Remover

or equivalent, remove fifth gear.

4. Remove needle bearing assembly and spacer

from output shaft.

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