Ford Falcon. Manual — part 102

211-05-5 Steering

Column

Switches 211-05-5

DIAGNOSIS AND TESTING (Continued)

Pedal Adjust Switch Connector and Pinout

Pin Number(s)

Circuit Designation/Description

Normal Condition/Measurement

1

Pedal Circuits Batery +VE-

Yellow

3 Pedal Circuits Ground

Black

6 Pedal Circuits Motor -VE- (Back)

Light Blue / Orange Stripe

8 Pedal Circuits Motor +VE-

(Forward)

Light Blue / Black Stripe

Pinpoint Tests

PINPOINT TEST A : IGNITION SWITCH IS INOPERATIVE (NO POWER IN ACC/ON OR START)

Test Step

Result / Action to Take

A1

CHECK CONTINUITY OF IGNITION SWITCH AND LOCK

HOUSING

Remove steering column shrouds from vehicle. Refer to Section

Yes

211-04.

Check wiring for ignition switch circuit. Please
refer to wiring diagrams for details of circuits.

Disconnect ignition switch connector.

No

With car keys inserted, use a multimeter to check the continuity of the

Go to A2.

ignition switch for the various positions (ACC, ON) at the ignition
switch connector.

Is continuity of ignition switch accurate for each position?

A2

CHECK FUNCTIONALITY OF LOCK BARREL

Remove lock barrel from steering column.

Yes

Install a new ignition switch. Refer to ignition

Check functionality of lock barrel: rotate key in barrel and confirm that

switch installation and removal section. Repeat

the shaft in barrel is turned when key is turned.

test A1 to confirm operation of system.
NOTE: Ignition switch is integral with column.

Is lock barrel functional?

Need to replace column assembly. See Section
211-04.

No

Install a new lock barrel. Repeat test A1 to
confirm operation of ignition switch.

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211-05-6 Steering

Column

Switches 211-05-6

DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST B : WIPER/WASHER OR TURN SIGNAL SWITCH DOES NOT OPERATE CORRECTLY

Test Step

Result / Action to Take

B1

CHECK CONTINUITY OF MULTIFUNCTION SWITCH

Remove steering column shrouds from vehicle. Refer to Section

Yes

211-04.

Check wiring for multifunction switch circuit.
Please refer to wiring diagrams for details of

Disconnect multifunction switch connector.

circuits.

Use a multimeter to check the continuity of the multifunction switch for

No

the various positions at the multifunction switch connector.

Install a new multifunction switch. Refer to

Is continuity of multifunction switch accurate for each position?

multifunction switch installation and removal
section. Repeat tests to confirm correct
operation of system.

PINPOINT TEST C : ADJUSTABLE PEDALS DO NOT OPERATE CORRECTLY

Test Step

Result / Action to Take

C1

CHECK CONTINUITY OF PEDAL ADJUST SWITCH

Remove steering column shrouds from vehicle. Refer to Section

Yes

211-04

Check wiring for Adjustable pedals circuit.
Please refer to wiring diagrams for details of

Disconnect Pedal Adjust switch connector.

circuits.

Use a multimeter to check the continuity of the Pedal Adjust switch

No

Is continuity of Pedal Adjust switch accurate?

Install a new Pedal Adjust switch. Repeat tests
to confirm correct operation of system.

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211-05-7 Steering

Column

Switches 211-05-7

REMOVAL AND INSTALLATION

6. Remove the three screws that secure the

Steering Column Multifunction Switch

multifunction switch to the steering column and

then pull of multifunction switch.

Removal and Installation
1. Disconnect the battery ground cable. For

additional information, refer to Section 414-01.

2. Remove upper and lower steering column

shrouds. For additional information refer to

Section 211-04.

3. Remove the driver air bag and steering wheel. For

additional information refer to Section 211-04 and

Section 501-20b.

4. Remove clockspring from steering column. For

additional information refer to section Section

501-20b.

7. To install, reverse the removal procedure. Refer

to Section 211-04 for instructions for centralizing

the clockspring.

Ignition Key Barrel

Removal and Installation
1. Please refer to Section 211-04 for instructions for

removing and installing the ignition key barrel.

Pedal Adjust Switch

Removal and Installation

5. Remove the electrical connector from the PATS

1. Disconnect the battery ground cable. For

unit. For additional information refer to Section

additional information refer to Section 414-01.

211-04.

2. Remove upper and lower steering column

shrouds. For additional information refer to

Section 211-04.

3. Disconnect Pedal Adjust switch connector from

wiring harness. Remove Pedal Adjust switch from

Lower Shroud.

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303-00-1

Engine System — General Information

303-00-1

SECTION : 303-00 Engine System — General

Information

VEHICLE APPLICATION : 2003.0 BA Falcon
CONTENTS

PAGE

DESCRIPTION AND OPERATION

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-00-3

DIAGNOSIS AND TESTING

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-00-4

Inspection and Verification . . . . . . . . . . . . . . . . . . . . . . . . ...303-00-4

Symptom

Chart

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-00-4

Components

Tests

. . . . . . . . . . . . . . . . . . . . . . . . . . . ...303-00-6

GENERAL PROCEDURES

Camshaft Journal — Diameter . . . . . . . . . . . . . . . . . . . . . . . ...303-00-8

Camshaft Journal — Clearance, Plastigage Method . . . . . . . . . . . . . . . .303-00-8

Camshaft —8 End Play, OHC Engines . . . . . . . . . . . . . . . . . . . . .303-00-8

Camshaft — Lobe Surface . . . . . . . . . . . . . . . . . . . . . . . . . .303-00-8

Camshaft — Runout . . . . . . . . . . . . . . . . . . . . . . . . . . . .303-00-9

Crankshaft Main Bearing Journal — Diameter . . . . . . . . . . . . . . . . . ..303-00-9

Crankshaft Main Bearing Journal — Taper . . . . . . . . . . . . . . . . . . ...303-00-9

Crankshaft Main Bearing Journal — Clearance . . . . . . . . . . . . . . . . . 303-00-9

Crankshaft — End Play . . . . . . . . . . . . . . . . . . . . . . . . . . 303-00-10

Crankshaft — Runout . . . . . . . . . . . . . . . . . . . . . . . . . . ..303-00-10

Crankshaft — Connecting Rod Journal Taper, Out of Round . . . . . . . . . . . .303-00-10

Cylinder Bore — Taper . . . . . . . . . . . . . . . . . . . . . . . . . ...303-00-11

Cylinder Bore — Out-of-Round . . . . . . . . . . . . . . . . . . . . . . . 303-00-11

Piston — Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-00-11

Piston — Pin to Bore Diameter . . . . . . . . . . . . . . . . . . . . . . . 303-00-11

Piston — Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . ...303-00-12

Piston — to Cylinder Bore Clearance . . . . . . . . . . . . . . . . . . . . ..303-00-12

Piston — Ring End Gap . . . . . . . . . . . . . . . . . . . . . . . . . ...303-00-12

Piston — Ring-to-Groove Clearance . . . . . . . . . . . . . . . . . . . . ...303-00-12

Piston — Pin Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . .303-00-13

Connecting Rod — Cleaning . . . . . . . . . . . . . . . . . . . . . . . ...303-00-13

Connecting Rod — Large End Bore . . . . . . . . . . . . . . . . . . . . . 303-00-13

Connecting Rod — Bushing Diameter . . . . . . . . . . . . . . . . . . . . .303-00-13

Connecting Rod — Bend . . . . . . . . . . . . . . . . . . . . . . . . . .303-00-13

Connecting Rod — Twist . . . . . . . . . . . . . . . . . . . . . . . . . .303-00-14

Connecting Rod — Bearing Journal Clearance . . . . . . . . . . . . . . . . ...303-00-14

Roller Follower — Inspection . . . . . . . . . . . . . . . . . . . . . . . ...303-00-14

Valve Rocker Arm/Lash Adjuster Assembly — Inspection . . . . . . . . . . . . ..303-00-14

Hydraulic Lash Adjuster Diagnosis . . . . . . . . . . . . . . . . . . . . . ..303-00-14

Valve — Stem Diameter . . . . . . . . . . . . . . . . . . . . . . . . . ..303-00-15

Valve — Stem to Valve Guide Clearance . . . . . . . . . . . . . . . . . . . 303-00-15

Valve — Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . ..303-00-15

Valve — Guide Inner Diameter . . . . . . . . . . . . . . . . . . . . . . . 303-00-15

Valve — Guide Reaming . . . . . . . . . . . . . . . . . . . . . . . . . .303-00-16

Valve — Spring Installed Length . . . . . . . . . . . . . . . . . . . . . . .303-00-16

Valve — Spring Free Length . . . . . . . . . . . . . . . . . . . . . . . ...303-00-16