Ford Falcon. Manual — part 311
412-03-17 Air
Conditioning 412-03-17
DIAGNOSIS AND TESTING (Continued)
Symptom
Possible Cause
Possible Root
Confirmation Test
Possible Fix
Area
Cause
A/C component
Conduct A/C noise
Isolate noise source
resonance/rattling
test and detect
noise source
Comp. discharge
Conduct A/C noise
Isolate noise
pulsation noise
test
condition
transfer to body
Excessive
Conduct A/C
Recharge A/C
compressor noise
Performance test to system to
due to overcharged
judge overcharged
specifications
system
Refrigerant flow
Conduct A/C
Recharge A/C
hiss/gurgle due to
Performance test to system to
overcharged system judge overcharged
specification,
Refrigerant flow
Conduct A/C noise
Isolate/replace A/C
hiss/gurgle due to
test and detect
liquid line
A/C liquid line noise noise source
transmission
Refrigerant flow
Conduct A/C noise
Replace orifice tube
hiss/gurgle due to
test
and/or liquid line
faulty orifice tube
Control component
Intermittent A/C
Intermittent power to Compressor wiring
Repair circuit
fault
operation
clutch
fault, refer to
Pinpoint test A
Pressure transducer Open-circuit
Go to Pinpoint test
Repair fault, replace
fault
C
part
Short circuit
Go to Pinpoint test
Repair fault, replace
C
part
Calibration fault
Go to Pinpoint test
Replace sensor
C
Cabin temperature
Open-circuit
Go to section
Repair fault, replace
sensor fault
412-04
part
Short circuit
Go to section
Repair fault, replace
412-04
part
Calibration fault
Go to section
Replace sensor
412-04
Ambient
Open-circuit
Go to section
Repair fault, replace
temperature sensor
412-04
part
fault
Short circuit
Go to section
Repair fault, replace
412-04
part
Calibration fault
Go to section
Replace sensor
412-04
Sun Load sensor
Open-circuit
Go to section
Repair fault, replace
fault
417-01
part
Short circuit
Go to section
Repair fault, replace
417-01
part
Calibration fault
Go to section
Replace sensor
417-01
Evaporator
Open Circuit
Go to Pinpoint test
Repair fault, replace
Thermistor fault
G
part
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412-03-18 Air
Conditioning 412-03-18
DIAGNOSIS AND TESTING (Continued)
Symptom
Possible Cause
Possible Root
Confirmation Test
Possible Fix
Area
Cause
Calibration fault
Go to Pinpoint test
Replace sensor
G
ICC display screen
Not working,
Refer to 413-08
Refer 413-08
or button fault
Incorrect operation
For additional information, refer to Section 412-00.
3. Insert a thermometer (or temperature measuring
device) into one of the Centre Face Level
Air Conditioning System Performance
Registers. Monitor the Register air outlet
Test
temperature and record only when it is stable. (ie:
When the temperature has stopped falling). Allow
NOTE: This test is used to ascertain the maximum
a minimum of 5 minutes for the Register air
cooling capability of the air conditioning system.
temperature to stabilise before taking readings.
4. Monitor the pressure gauge readings and record
Vehicle preparation:
stabilised pressures.
NOTE: Check the following items before carrying out
NOTE: Pressure modulations even when the
the test - adjust as necessary.
system has stabilised is normal.
1. No heat pickup when the A/C controls are in the
5. If the system cycles, record the maximum and
full cold position.
minimum vent temperatures, maximum discharge
2. The engine cooling fans for correct operation and
pressure, minimum suction pressure and
providing adequate condender airflow.
approximate clutch on and off time in seconds.
3. Condenser and Radiator core fin condition
NOTE: Cycling should only occur at lower
(obstruction by insect, grass, screens etc.).
ambient temperatures. (Refer to Recommended
Compressor Cycle Times overpage.)
4. Full Recirculation air mode is achieved.
5. Compressor drive belt tension.
6. Record the Ambient air temperature of the day
away from direct sunload using the air
6. Face level air outlet mode achieved.
temperature measuring device.
7. Temperature door is achieving full cold position.
7. For the air register vent temperatures, if the
8. Correct operation of Automatic Climate Control
system was cycling, calculate the average of the
system (Perform diagnosis self-test).
maximum and minimum temperatures. Use the
9. Engine coolant level in radiator supply tank.
AVERAGE register temperature for comparison
against the normal values on the graph. If the
Test Conditions:
system was not cycling, compare the measured
1. Engine Idling at operating temperature with the
vent temperature against the normal values on
transmission in Park with the handbrake applied.
the graph.
2. Vehicle doors closed with all windows fully
8. Next, compare these temperature and pressure
opened and bonnet raised.
readings with Normal values between the upper
and lower limits shown in the graphs below. Using
3. An R134 Manifold Gauge set connected to the
this information and the Diagnostics table, the
high and low side service port connections.
likely cause of capacity loss can be diagnosed.
4. The vehicle positioned in the shade at least 1.5
For more information on A/C system diagnosis,
metres from any wall.
refer to the A/C fault symptom chart in this
5. Air conditioning operating on recirc, face, full cold,
section.
(max.) high blower fan for 5 minutes until A/C
system temperatures stable.
CAUTION: Never top-up with R134a. If low
R134a charge is suspected remove the
Test Procedure:
remaining charge and re-fill with the
recommended R134a quantity.
1. Run with the engine idling and A/C set as per test
conditions for 5 minutes until the A/C system
temperatures are stable.
NOTE: To achieve these settings on automatic
climate control vehicles, select manual over-rides.
2. Confirm that the Compressor is engaged.
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412-03-19 Air
Conditioning 412-03-19
DIAGNOSIS AND TESTING (Continued)
Normal centre register Average Air Temperature
NOTE: RECOMMENDED COMPRESSOR CYCLE
TIMES:
In ambient temperatures below about 25
°C, the
A/C compressor cycle time will vary.
For reference:
The compressor should cycle ON for 5
MINIMUM to 30 seconds.
The compressor should cycle OFF for 2 — 12
MAXIMUM seconds.
G73303 en
412-03-20 Air
Conditioning 412-03-20
DIAGNOSIS AND TESTING (Continued)
Normal High side Pressure
G73303 en
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