Chery Tiggo 5 (T21). Manual — part 235
18–
129
18
TCU
Removal
1. Turn off all the electrical devices and ignition switch.
2. Disconnect the negative battery cable.
3. Remove the TCU and ECM connector protective cover.
4. Disconnect the TCU and ECM connector.
5. Remove the TCU mounting bracket.
6. Remove the TCU fixing bolts (arrow).
(Tightening torque: 6 - 8 N·m)
Installation
Installation is in the reverse order of removal.
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130
18
CVT Assembly
Removal
1. Apply the parking brake.
2. Turn off all the electrical devices and ignition switch.
3. Disconnect the negative battery cable.
4. Drain the automatic transmission fluid (
).
5. Remove the air filter (
).
6. Remove the battery (
).
7. Remove the battery tray (
8. Remove the starter (
).
9. Remove the engine speed sensor (
).
10.Disconnect the primary shaft pressure sensor wire
harness connector (arrow).
11.Disconnect the wire harness connectors on the
transmission:
Transmission range sensor connector;
Transmission solenoid wire harness connector;
Turbine speed sensor wire harness connector;
Primary shaft speed sensor wire harness connector;
Remove the transmission ground wire harness fixing
bolt;
(Tightening torque: 18 - 22 N·m)
CAUTION
In the removal and installation of transmission, make sure that the torque converter does not drop from
the transmission.
Do not scratch or damage the parts in the removal and installation.
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RT21180650
18–
131
18
Secondary shaft pressure sensor wire harness
connector;
Secondary shaft speed sensor wire harness
connector.
12.Disconnect the connection of the gear shift cable on the transmission (
13.Remove the transmission fluid coolant hose clamps
(arrow) and detach the hoses.
14.Use engine equalizer to fix the engine assembly.
15.Remove the engine front, rear and left mountings (
).
16.Remove the bolts connected with the engine at the upper
part of the transmission.
(Tightening torque: 75 - 85 N·m)
17.Raise the vehicle with a lifter.
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132
18
18.Remove the dust baffle fixing bolts, and take out the dust
baffle.
(Tightening torque: 45 - 55 N·m)
19.Turn the crankshaft and turn the connecting bolt of
flywheel and torque converter to the middle section of U
slot to lock the crankshaft bolts. Remove 4 connecting
bolts of the flywheel and torque converter.
(Tightening torque: 50 - 60 N·m)
HINT:
The crankshaft should rotate clockwise viewing from the
front of the engine.
20.Remove the axle shaft.
21.Use transmission carrier (1) to support the transmission
(2).
22.Remove the transmission and engine front connecting
bolt (1).
(Tightening torque: 75 - 85 N·m)
RT21180700
RT21180710
2
1
RT21180720
RT21180730
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