Chery Tiggo. Manual — part 311
Assemble
Assemble in the reverse order of disassembly.
NOTE :
• Check and ensure the shift fork is properly installed to the fork shaft, there should be NO axial or radial motion in
the fork shaft.
• Check and ensure the fork rack is properly installed to the fork shaft, there should be NO axial or radial motion in
the fork shaft.
• Check and ensure backup light driving block is properly installed to the fork shaft, there should be NO axial or
radial motion in the fork shaft.
• Check the fork shaft surface for any damage.
• Check the position of the three spring pins, ensure the pins are in proper alignment. The extension of both ends
of the three spring pins should not exceed 3 mm.
3rd-4th Gear Shift Fork
Disassemble
1. Separate the 3rd-4th shift fork from the shift fork
assembly.
2. Use a suitable tool to remove the shift fork spring
pin from the shift fork and the shift fork shaft.
MANUAL TRANSAXLE UNIT REPAIR
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VISM020015
3. Remove the spring pins (3) from the 3rd-4th shift fork shaft (1).
4. Separate the 5th shift fork (4) and the fork rack (2) from the 3rd-4th shift fork shaft (1).
Assemble
Assemble in the reverse order of disassembly.
NOTE :
• Check and ensure the shift fork is properly installed to the fork shaft, there should be NO axial or radial motion in
the fork shaft.
• Check and ensure the fork rack is properly installed to the fork shaft, there should be NO axial or radial motion in
the fork shaft.
• Check the fork shaft surface for any damage.
• Check the position of the three spring pins, ensure the pins are in proper alignment. The extension of both ends
of the three spring pins should not exceed 3 mm.
1st-2nd Gear Shift Fork
Disassemble
1. Separate the 1st-2nd shift fork from the shift fork
assembly.
1 - 3rd-4th Shift Fork Shaft
2 - Fork Rack - 3rd-4th Gear Shift Fork
3 - Spring Pin for Fork Shaft
4 - 3rd-4th Shift Fork
5 - 3rd-4th Shift Fork Shaft Assembly
MANUAL TRANSAXLE UNIT REPAIR
LTSM080137
VISM020016
08
2. Use a suitable tool to remove the shift fork spring
pin from the shift fork and the shift fork shaft.
3. Remove the spring pins (3) from the 1st-2nd shift fork shaft (1).
4. Separate the 1st-2nd shift fork (4) and the fork rack (2) from the 1st-2nd shift fork shaft (1).
Assembly
Assemble in the reverse order of disassembly.
NOTE :
• Check and ensure the shift fork is properly installed to the fork shaft, there should be NO axial or radial motion in
the fork shaft.
• Check and ensure the fork rack is properly installed to the fork shaft, there should be NO axial or radial motion in
the fork shaft.
• Check the fork shaft surface for any damage.
• Check the position of the three spring pins, ensure the pins are in proper alignment. The extension of both ends
of the three spring pins should not exceed 3 mm.
1 - 1st-2nd Shift Fork Shaft
2 - Fork Rack - 1st-2nd Gear Shift Fork
3 - Spring Pin for Fork Shaft
4 - 1st-2nd Shift Fork
5 - 1st-2nd Shift Fork Shaft Assembly
MANUAL TRANSAXLE UNIT REPAIR
VISM020015
LTSM080141
Transaxle Clutch Housing Assembly
Disassemble
MANUAL TRANSAXLE UNIT REPAIR
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08
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