Chery Tiggo. Manual — part 316
Special Tools
Flywheel Fixture
09924 - 17810
Bearing Extractor
09917 - 58010
Input Shaft Bearing Mounting Device
09925 -98210
Clutch Pressure Plate Installer
CH-20014
GENERAL INFORMATION
CLUTCH ASSEMBLY SERVICE
Clutch and Pressure Plate
Removal & Installation
1. Remove the transaxle assembly (See Transaxle Assembly Removal & Installation in Section 08 Transaxle).
2. Remove the clutch pressure plate bolts (1).
(Tighten: Clutch pressure plate bolts to 25 N·m)
3. Remove the modular clutch assembly.
4. Using special tool CH-20043 (1), hold the flywheel.
5. Remove the flywheel-to-crankshaft bolts (1) and
remove flywheel assembly (if necessary for resur-
facing).
(Tighten: Flywheel-to-crankshaft bolts to 75 N·m)
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08
6. Remove the input shaft bearing using special tool
09917-58010 (1) and spanner, as shown in the
figure.
Inspect
• Check the input shaft bearing to ensure it is able to rotate freely, replace the bearing if necessary.
• Measure the depth of the recesses of the clutch friction lining rivet head, i.e., the distance between rivet head
and friction lining surface (as shown in the figure).
If the depth of any hole comes to the limit, replace
friction lining assembly.
− Standard: 1.2 mm
− Limit: 0.5 mm
• Check clutch pressure plate diaphragm spring for irregular wear or damage.
• Check clutch pressure plate for wear or hot spots.
• If found abnormal, replace the clutch plate assembly. Never separate the clutch plate assembly into the dia-
phragm spring and clutch plate.
• Check the contact surface of the flywheel and friction lining for irregular wear or hot spots. Repair or replace if
necessary.
Installation
• Prior to assembling, check the flywheel surface and clutch plate surface to ensure they are clean and dry.
• Using special tools CH-30028 (1), install the input shaft bearing to the crankshaft (as shown in the figure). Align
the clutch friction lining assembly and flywheel cen-
ter using special tools (as shown in the figure), and
then install the clutch plate assembly and bolts,
Tighten the bolts to the specified torque. (Tighten:
Clutch pressure plate bolts to 25 N·m)
CLUTCH ASSEMBLY SERVICE
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NOTE :
When tightening the clutch pressure plate bolts (1),
tighten by hand until the friction lining assembly is prop-
erly aligned.
• Apply a thin layer of grease to the input shaft, and then assemble the transaxle and engine.
NOTE: Turn the splines when installing the transaxle input shaft into the clutch friction lining assembly until the
splines are engaged.
Clutch Pedal Height
Adjust the clutch pedal height using the adjusting bolts
(1) on the pedal bracket (3) in accordance with the fol-
lowing requirements. When the clutch pedal (4) is
approximately 8 mm higher than the brake pedal (5),
the clutch pedal height is normal.
Clutch Pedal Free Travel
Depress the clutch pedal (1) until the clutch resistance
can be felt. Stop accordingly and measure the distance
(clutch pedal free travel A). The free travel should be
within 15 - 25 mm.
After checking clutch pedal free travel, check the clutch
to ensure it is in normal working condition while the
engine is running.
CLUTCH ASSEMBLY SERVICE
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