Chery Tiggo. Manual — part 306
14. Install the vehicle speed sensor.
15. Install the gear shifting arm assembly. Apply lubri-
cating fluid on the contact surface of the gear shift-
ing drive slider and the gear shifting arm assembly.
(The specified lubricating fluid: Mobilux Ep2)
STATUS OF SWITCH
CIRCUIT
Pressed
Off
Released
On
16. Inspect the backup lamp switch. Inspect the switch for broken terminal or an open circuit.
Input Shaft
Specifications
Clearance Specifications
SYNCHRONIZER RING
VALUE OF A (mm)
WEARING LIMIT
1st-2nd Gear
1.10 - 1.17
0.05 mm
3rd-4th Gear
1.35 - 1.90
0.05 mm
5th Gear
1.10 - 1.17
0.05 mm
MANUAL TRANSAXLE UNIT REPAIR
LTSM080035
LTSM080036
Disassemble
1 - Input Shaft
2 - Input Shaft Front Bearing
3 - Snap Ring
4 - Needle Bearing-3rd Gear
5 - 3rd Driving Gear Assembly
6 - Synchronizer Ring-3rd-4th Gear
7 - Gear Hub-3rd-4th Gear
8 - Guide Block
9 - Spring-3rd-4th Gear Synchronizer
10 - Hub Sleeve-3rd-4th Gear
11 - Gear Bushing-4th Gear
12 - Needle Bearing-2nd-4th Gear
13 - 4th Driving Gear Assembly
14 - 5th Driving Gear
15 - Thrust Ring-5th Driving Gear
16 - Clip-5th Driving Gear Thrust Plate
17 - Input Shaft Rear Bearing
18 - Snap Ring-Input Shaft Rear Bearing
19 - Seal-Input Shaft Fluid-Collecting Hole
MANUAL TRANSAXLE UNIT REPAIR
LTSM080037
08
NOTE :
The following special tools are required to perform the repair procedure:
• MB-998801 - Bearings Remover
• MB-998812 - Installer Cap
• MB-998813 - Installer (100 mm)
• MB-998816 - Installer Connector (30 mm)
• MB-998825 - Installer Connector (52 mm)
• MB-998824 - Installer Connector (50 mm)
1. Using special tool MB-998801 (1), disassemble the
input shaft rear bearing.
2. Using special tool MB-998801 (1), disassemble the
5th driving gear.
3. Disassemble the sleeve-4th gear.
Mount special tool MB-998801 (1) on the 3rd driv-
ing gear to disassemble the sleeve-4th gear.
MANUAL TRANSAXLE UNIT REPAIR
LTSM080038
LTSM080039
LTSM080040
4. Using special tool MB-998801 (1), disassemble the
input shaft front bearing.
Assemble
1. Install the input shaft seal.
Press the seal in until the dimension shown in the
figure is obtained.
2. Using special tools MB-998801 (4), MB-998812 (1),
MB-998813 (2) and MB-998816 (3), install the
input shaft front bearing.
3. Install the input shaft front shaft snap ring.
Select a snap ring to maintain the axial clearance
standard.
(The standard value: 0.01 mm - 0.12 mm)
MANUAL TRANSAXLE UNIT REPAIR
LTSM080041
LTSM080042
LTSM080043
LTSM080044
08
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