Chery S11 / Chery QQ. Manual — part 262

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Chery QQ Maintenance Manual Transmission System

11 Take apart the transmission assembly from the clutch case, lift the

transmission assembly, now, all the parts such as input shaft、output shaft and
differential still remain in the clutch case assembly.

Fig.3-12
12 Loosen the 2 reserve shift fork bolt, remove the reserve shift fork assembly.
13 Remove the reverse idler gear shaft and gasket, take away the reverse idler

gear shaft.

14 Remove the reserve、5th shift fork shaft assembly.

1-Reverse 、5th shift fork shaft

assembly

2-

Reverse idler gear shaft

assembly

3- Reverse idler gear

4-Reverse Shift fork bolt

Fig.3-13

15 Use a rubber hammer to hit the end of the input shaft lightly and force it out

a little, take out the input shaft assembly,output shaft assembly,1st,2nd Shift fork
assembly and 3rd,4th shift fork assembly together.

16 Remove the output shaft bearing outer race from the transmission case.
17 Remove the differential oil seal.

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Chery QQ Maintenance Manual Transmission System

1- Clutch housing assembly

2- 1st 2nd shift fork shaft assembly

3- 3rd 4th shift fork shaft

assembly

4- Output shaft assembly

5-Input shaft assembly

Fig.3-14

（3）Clutch case assembly

1. Remove the differential assembly from the clutch case.

1- Differential Assembly

Fig.3-15
2. Loosen the bolt, pull out the speedometer driven gear assembly.

1- Clutch case

2- Speedometer driven

gear assembly

Fig3-16
Caution: Do not hurt speedometer case.
3.Remove the input shaft oil seal .
4.Remove the output shaft bearing outer race.

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Chery QQ Maintenance Manual Transmission System

Notice: If the input shaft bearing still remains in the clutch case, use special tool to
pull out the bearing.

1- Input shaft oil seal

2- Output shaft bearing

outer

3- Special tool

Fig.3-17
5. Loosen the bolt, pull out the shift head.

1- Shift head

2- Shift lever

3-Bolt

Fig.3-18

6. Loosen the shift lever bolt and gasket, take out the spring and ball.
7. Remove the shift lever、boot and oil seal.

Notice: The used oil seal cannot be used repeatedly.

8. Remove the differential oil seal from the clutch case.

Notice: The used oil seal cannot be used repeatedly.

1- Shift lever

2- Boot

3- Oil seal

4- Blot

5- Gasket

6- Spring

7-Ball

Fig.3-19

（4） Input shaft assembly

Disassemble:

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Chery QQ Maintenance Manual Transmission System

1. Use bearing puller to remove the input shaft right bearing.

1- Special tool

2- Input shaft

3-

Right bearing

Fig.3-20
2. Use special tools to clip the 4th gear, pull it out with the 5th gear spacer,left

bearing.

Caution: Do not clip the gear head, or the 4th gear may be hurt.

1- Special tool

2- Input shaft

3-

Left bearing

4-4th gear

Fig.3-21

3.Take out the 4th gear Needle roller bearing and Synchronizer ring.
4. Use special tool to remove the snap ring.

1- Snap ring

2- Synchronizer ring

3- Special tool

Fig.3-22

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