Chery S11 / Chery QQ. Manual — part 257

Chery QQ Maintenance Manual Transmission System

1,When gear shift 5th,the reverse,5th shift cam turns
clockwise with the shift and select lever shaft, under the
effect of the shift cam return spring, the cam contacts reverse,5th Interlock bolt and
prevent reverse.

1- Shift and select lever shaft

2-Reverse、5th shift cam

3- Shift cam Return spring

4-Bracket

5-Reverse、5th Return spring

6-Select lever shaft（5th）

7-Reverse、5th restrict bolt

fig.1-6

2,It is allowed to shift from 5th to the middle position, but is not allowed to shift to

reverse. However, when the shift and select lever shaft moves to neutral of 3rd,4th, the
shift restrict bolt cam can not effect as the Figure 16.
3,shift select lever shaft to 5th or reverse， shift cam and bolt fixup.

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1- Shift and select lever shaft

2-Reverse 5th shift cam

3- Shift cam Return spring

4-Reverse 5th return spring

5- Select lever shaft

6-Reverse 5th restrict bolt

Fig.1-7

Chery QQ Maintenance Manual Transmission System

4,Shift to reverse do not connect shift cam.

1- Shift and select lever shaft

2-Reverse、5th shift cam

3-Shift cam Return spring

4-Reverse、5th Return spring

5- Select lever shaft

6-Reverse、5th restrict bolt

fig.1-8

5,Fault Diagnosis

Condition Cause

Measure

Joggle is in
version

The shift fork shaft has been

frayed.

The shift fork and synchronizer

ring have been frayed

The spring has been destroyed.
Input shaft/outputshaft bearing

have been frayed.

The gear has been frayed.

Replace
Replace

Replace

Replace

Replace the gear

Difficult to shift

Lubricant is not enough.
The clutch pedal freeplay is not

correct

The clutch disc has been broken
The clutch pressure plate has

been broken.

The synchronizer has been

frayed.

The gear has been frayed.
The gear shift lever has been

frayed.

The shift lever has bee broken.

Refill
Adjust
Replace

Replace clutch cover
assembly


Replace the gear
Replace

Replace

Noise

Lubricant is not enough
The bearing has been frayed or

broken.

The gear has been frayed or

broken

The synchronizer has been

frayed or broken.

Refill
Replace
Replace
Replace

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Chery QQ Maintenance Manual Transmission System

Section 2 Transaxle Maintenance on Car

I,Exchange of Oil

1- Drive shaft

2- Drain plug

3- Filler plug

Fig.2-1
1,Before checking and changing the transaxle gear oil, be sure the engine has

stopped and the vehicle stops on a plane surface.

2,Lift the vehicle, check the oil level and if there is any leakage.
3,Let out all the used transaxle oil, fill 2.1 L synthetic 18# gear oil (the oil level is

equal with the foot of the filler plug).

4,Before installation, spread oil on the whorl of the filler plug and drain plug .

Item Torque

Filler plug

18~23N·m

Drain plug

18~23N·m

II,Differential oil seal

Replacement:

1, Lift the vehicle, let out all the used transaxle oil.
2, Remove the cotter pin and the lock cap at the end of tie rod.
3, Disjoin the steering and the end of tie rod.

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Chery QQ Maintenance Manual Transmission System

1-The end of Tie rod

2- Steering

3- Lock cap

4- Cotter pin

5-Special tool

Fig.2-2
4,Remove the two bracket.
5, Remove Ball joint bolt and disjoin the Suspension arm from the steering.

1- Steering

2- Ball joint bolt

3- Suspension arm

Fig.2-3

6, Insert a big screwdriver into the connection of the drive shaft to release

the snap ring from the keyway of the differential .

1- Drive shaft

2-Screw driver

Fig.2-4

7, Remove the used differential oil seal , fix the new oil seal.

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