Chery S11 / Chery QQ. Manual — part 18

Chery QQ Service Manual Transmission System

5, Use hammer or special tools to punch 3 small holes.

1-Releaseshaft

2-Oil seal

A ：Plug

Fig.3-93

6, Hang the return spring.
7, Spread lubricant inside the release bearing and on the release shaft, install the

release bearing.

8, Spread a small quantity of lubricant on the end face of the input shaft splined

hub.

1-Release bearing

2-Release shaft

3-Input shaft

A, B ：Baste

Fig.3-94

9, Put the marks of clutch fork and release shaft in order, and then screw down

the bolt.

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Chery QQ Service Manual Transmission System

1-Bolt

2-Clutch fork

A ：Punch

Fig.3-95

Chapter 3 Torque Stated

Position

Torque （N·m）

Drain plug

18—23

Shift lever bolt

32—36

Shift head bolt

31.5—35.5

Speedometer case bolt

8—12

Shift lever point bolt

10—16

Reverse Shift fork bolt

18—28

Transmission bolt

15—20

Guide case bolt（4） 8—12

Restrict bolt

18—28

Shift fork shaft point bolt（3） 10—16

Transmission bolt（14） 15—22

Transmission baffle bolt（3） 8—12

Bracket bolt

18—28

Bearing baffle bolt（5） 8—12

Output shaft lock nut

60—80

Gear box bolt（8） 8—12

Filler plug

18—23

Reverse output shaft bolt

18—28

Transmission oil baffle-wall bolt（3） 8—12

5

th

Shift fork bolt

8—12

Oil baffle-wall bolt

8—12

Clutch fork nut

10—16

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Chery QQ Service Manual Transmission System

Chapter 4 Maintenance Materials Needed

Materials Specifications

Use

Lithium 2# lubricant

Oil seal

Bearing

Clutch release bearing

Clutch Release shaft

Lubricant

Lubricant

Needle roller bearing

Gear

Seal glue

（HZ1213Q/320222

YAP02-92）

Clutch case and transmission case

surface

Transmission case and gear case

surface

Transmission case and guide case

surface

Seal

Filler plug

Drain plug

Whorl glue

262glue

5

th

Shift fork bolt

Restrict pin bolt

Transmission bolt

Bracket bolt

Shift head bolt

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Chery QQ Service Manual Transmission System

Chapter 5 Special Tools

Snap ring pliers

Dial indicator

Dial indicator bracket

Bearing install tool

Bearing install tool

Bearing install tool

Bearing install tool

Slotted spring pin

disassembly tool

Bearing disassembly

tool

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