Chery S11 / Chery QQ. Manual — part 10

Chery QQ Service Manual Transmission System

1- Clutch housing assembly

2- 1st 2nd shift fork shaft assembly

3- 3rd 4th shift fork shaft assembly

4- Output shaft assembly

5-Input shaft assembly

Fig.3-14

（3）Clutch case assembly

1. Remove the differential assembly from the clutch case.

1- Differential Assembly

Fig.3-15
2. Loosen the bolt, pull out the speedometer driven gear assembly.

1- Clutch case

2- Speedometer driven

gear assembly

Fig3-16
Caution: Do not hurt speedometer case.
3.Remove the input shaft oil seal .

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4.Remove the output shaft bearing outer race.

Chery QQ Service Manual Transmission System

Notice: If the input shaft bearing still remains in the clutch case, use special tool to
pull out the bearing.

1- Input shaft oil seal

2- Output shaft bearing

outer

3- Special tool

Fig.3-17
5. Loosen the bolt, pull out the shift head.

1- Shift head

2- Shift lever

3-Bolt

Fig.3-18

6. Loosen the shift lever bolt and gasket, take out the spring and ball.
7. Remove the shift lever, boot and oil seal.
8. Remove the differential oil seal from the clutch case.

Notice: The used oil seal cannot be used repeatedly.

1- Shift lever

2- Boot

3- Oil seal

4- Blot

5- Gasket

6- Spring

7-Ball

Fig.3-19

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Chery QQ Service Manual Transmission System

（4） Input shaft assembly

Disassemble:

1. Use bearing puller to remove the input shaft right bearing.

1- Special tool

2- Input shaft

3-

Right bearing

Fig.3-20
2. Use special tools to clip the 4th gear, pull it out with the 5th gear spacer, left

bearing.

Caution: Do not clip the gear head, or the 4th gear may be hurt.

1- Special tool

2- Input shaft

3-

Left bearing

4-4th gear

Fig.3-21

3.Take out the 4th gear Needle roller bearing and Synchronizer ring.
4. Use special tool to remove the snap ring.

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Chery QQ Service Manual Transmission System

1- Snap ring

2- Synchronizer ring

3- Special tool

Fig.3-22



5.Remove the synchronizer assembly and 3rd gear.
6.Remove the 3rd gear needle roller bearing .

1- Input shaft

2- Synchronizer

assembly

3- Synchronizer

ring

4- 3rd gear

Fig.3-23

7. Disassemble the Synchronizer assembly.

Check and re-install:

1.Clean up all the parts, check if there is anything abnormal.
2.If Synchronizer components need repair ， measure synchronizer ring

clearance “a” to gear, then decide whether change it.

1- Gear

2-Synchronizer ring

Fig.3-24

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