Chery S11 / Chery QQ. Manual — part 8

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Chery QQ Service Manual Transmission System

·When lifting the transaxle, push drive shaft right universal coupling into

differential.

·Push the drive shaft universal coupling to the right position, and joggle the

Drive shaft and Differential.

Caution:
Spread lubricant on the shift and select lever shaft spacer, do not spread lubricant

on the strengthen pole spacer.

Caution:

·When hang the transaxle，drive shaft, do not scrape oil seal.
·When put the drive shaft universal coupling on the differential gear, do not

hammer the universal coupling.

· Clip wiring harness。
· After connecting the clutch cable, be sure to adjust the pedal free play .
· Fill oil in the transaxle .
·Connect the battery cable, check if the engine, transaxle work normally.

1、 Clutch release

A: Release shaft 2-4mm

III, Transaxle disassemble

（1） 5th gear
1．Loosen 8 bolt, remove the transaxle left side case.
2．Remove snap ring use special tool.

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1,5th shift fork 2,Hub

3,Snap ring 4,Special tool

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Chery QQ Service Manual Transmission System

Caution:

Do not distort the left side case.

3． Remove the 5th shift fork bolt and guide ball.
4． Hammer the slotted spring pin out.

Notice: It is much easier to magnetize the guide ball.

5．Remove the 5th shift fork, hub sleeve, synchronizer ring and 5th gear with

professional tools。

Caution:

Be sure not to press the synchronizer ring spring tightly.

1,

Guide ball

2,

5

th shift fork bolt

3,Slotted spring pin

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Chery QQ Service Manual Transmission System

1,Gear disassembly tool

2, 5th shift fork

3,Synchronizer hub sleeve

Section 4 Maintenance of the transaxle

I, Disassemble

（1） 5th gear
1 Loosen 8 bolt , remove the rear gear box.
2 Remove the snap ring，thrust gasket.

Caution: do not distort the snap ring.

1- Snap ring

2-Thrust gasket

Fig.3-1

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3 Remove the 5th shift fork bolt and placement.

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Chery QQ Service Manual Transmission System

It is much easier to magnetize the placement.

4 Remove the snap ring. and slotted spring pin.

1- 5th Shift fork bolt

2- Slotted spring pin

3- Snap ring

4- Special tool

Fig.3-2

5 Remove the 5th Shift fork,5th synchronizer assembly, synchronizer ring.

1- 5th shift fork

2- 5th hub sleeve

3- 5th hub

4-5th synchronizer ring

Fig.3-3
6 Fasten the input shaft, output shaft ，5th gear, install special 5th gear lock

tool on the input shaft 5th gear and transmission case.

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